15PC11579A_TDS.pdf

General Datasheet

PDS-SA80-15-0618 1

SA 80

TOUGHENED EPOXY ADHESIVE FILM

Low temperature cure
Designed for bonding prepreg skins to honeycomb and certain cores
Compatible with SE 84LV, SE 91 & SE 85 prepregs & ST 93 SPRINT products
Toughened for impact resistance and peel strength
Controlled flow for maximum bond integrity
Lloyd s Register Certified Formats Available

INTRODUCTION
SA 80 adhesive film is a toughened film unsupported or on a glass carrier with excellent tack and drape characteristics.
It offers many advantages over traditional wet lay-up techniques for
bonding of composite skins to cores, including; consistent bond-line
thickness and weight, high strain to failure, high toughness, handling
convenience, controlled flow and an 8 week out -life at ambient
temperature (18-22 C/64-72 F).

PDS-SA80-15-0618 2

INSTRUCTIONS FOR USE

CURING SCHEDULE
CORE BONDING
Various core materials can be used with the adhesive film system,
including certain foams (provided that special procedures are
followed) and honeycombs.

The system is fully compatible with Ampreg 22, Ampreg 26 and
Ampreg Pregel liquid epoxy systems.

NOMEX OR ALUMINIUM HONEYCOMB CORES
1. Core to First Skin
For bonding honeycomb into place onto a cured laminate, a
minimum of a 250g film should be used, with extra resin film used
where there are any steps, wrinkles or unevenness in the laminate.
Apply the film over the laminate with the paper side uppermost then
remove the release paper. Bed in the honeycomb core to the film
and splice the core segments with a wrap of at least two layers of
film applied to each honeycomb edge. After positioning all the core
pieces, vacuum the core in place using at least 80% vacuum and
cure the adhesive film for a minimum of 4 hours at 85 C (185 F).
The full cure required will be achieved when the outer skin is cured
and bonded into place, using one of the cure cycles below.

2. Second Skin to Core
One procedure is to co-cure the outer skin together with the core
bond. For this, a single layer of 250g adhesive film should be rolled
over the honeycomb surface, and bedded well into the cells. In this
way it should be possible to reposition misplaced prepreg plies,
without disturbing the adhesive layer. With a controlled flow system
such as SE 70, care should be taken to ensure that excess resin is
not removed from the adhesive interface, by using a fine
microporous release film. It is also critical when using this process
that adequate precautions are taken to perforate the SA 80 skin to
allow air removal from the Nomex prior to gelation. Failure to do so
will result in skin blow off (contact Gurit Technical Services or see
SE 84LV / SA 80 Processing Notes for details).

PVC FOAM
Due to the wide variety of PVC and other foams available and the
cure temperatures involved, special procedures have been
developed which must be carefully followed when using foam with
SA 80. For details of these processes, please contact Technical
Services. Use of SA 80 with untreated PVC foams is not
recommended due to potential inhibition of cure.

CORECELL FOAM
Use of Corecell foam is preferable to PVC.

For full cure of SA 80 to be achieved, one of the following cure
cycles is recommended. If SA 80 is being co-cured with a
prepreg skin, then the cure cycle used for SA 80 will also be
that of the prepreg in the laminate. Where required cure cycle
of the prepreg being used and the SA 80 is different, then
whichever cure is the longest should be applied.

VACUUM TECHNIQUES
Consolidation of the core bond can be obtained either by
vacuum or pressure bags. Heating can be economically and
effectively achieved with either space heaters under an
insulated tent or heated blankets with insulation on top. Details
of the various types of system are available from Technical
Services.

A schematic diagram of a typical vacuum bag arrangement is
shown below.

PDS-SA80-15-0618 3

PRODUCT INFORMATION
AVAILABILITY
SA 80 is available in a variety of fabric forms, normally supplied on
a single silicon paper. Please contact Technical Support to discuss
specific requirements and availability. The product formats listed to
the right also benefit from 3
rd
Party Certification

PRODUCT DESCRIPTION STATUS CERTIFICATION
SA 80 Adhesive Film Valid
Lloyd s Register
MATS/4922/1
PROPERTY UNIT SA 80
Tack – High
Colour – Pale Green or Black
Adhesive Film Weight (standard products) g/m
2
100 150 150

250 400
Glass Carrier Weight g/m
2
– – 25 25 25
Total Film Weight g/m
2
100 150 175 275 425

PREPREG PROPERTIES

RHEOLOGY DATA
SA 80 resin viscosity profile conducted at 1 C (1.8 F) per minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 71.4 Pa.s 714 P
Temperature at Minimum Viscosity 86 C 187 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.

MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 90 C (194 F) 100 C (212 F) 110 C (230 F) 120 C (248 F) –
Cure Dwell Time 12 hours 6 hours 3 hours 90 minutes 60 minutes –
Cure Pressure -1bar (14.5 Psi) –
Dry Tg1 (DMA) 99 C / 210 F ISO 6721 (DMA)

10
100
1000
10000
100000
30 50 70 90 110 130
COMPLEX VISCOSITY (P)
TEMPERATURE ( C)

PDS-SA80-15-0618 4

LAMINATE PROPERTIES

CURED RESIN PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Tensile Strength T 48 MPa 7 ksi ISO 527-2
Tensile Modulus ET 2.5 GPa 0.36 Msi ISO 527-2
Flexural Strength F 90 MPa 13 Ksi ISO 178
Flexural Modulus EF 2.2 GPa 0.32 Msi ISO 178
Charpy acN 2.81 kJ / m
2
ISO 179-1
Fracture Toughness KIC 2.61 MPa.m
0.5
ASTM D5045

CURED ADHESIVE MECHANICAL PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Cure cycle – 12 hrs / 80 C (176 F) 1 hr / 120 C (248 F) 12 hrs / 80 C (176 F)
Adhesive Film Weight (excl. 25g carrier) – 250g/m
2
300g/m
2
300g/m
2

Shear Strength on Steel STEEL
– 36 MPA 5.2 Ksi 38 MPA 5.5 Ksi BS 5350 C5
Shear Strength on Aluminium ALU
– 24 MPa 3.5 Ksi – – BS 5350 C5
Cleavage Strength on Steel CLEAVage – 12.1 kN 2720 lbf 11.5 kN 2585 lbf BS 5350 C1
0 Climbing Drum Peel* PEEL 185 N / 75.5mm – – – – BS 5350 C13
90 Climbing Drum Peel* PEEL 170 N / 75.5mm – – – – BS 5350 C13
0 Plate Shear Strength* 11
1.9 MPa 0.28 Ksi – – – – ASTM C273
0 Plate Shear Modulus* G11 64 MPa 9.3 Ksi – – – – ASTM C273
90 Plate Shear Strength* 22
3.4 MPa 0.49 Ksi – – – – ASTM C273
90 Plate Shear Modulus* G22 96 MPa 14 Ksi – – – – ASTM C273
* SE84LV / RE200 Glass Skins either side of 15mm Aramid Honeycomb

PDS-SA80-15-0618 5

NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company
prior to final use to ensure that they are suitable for the Customer s planned application. Such
testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for
purpose of the goods other than as set out in writing by the Company. Due to the varied nature of
end-use applications, the Company does, in particular, not warrant that the test panels in the final
process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical
Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412

All trademarks used or mentioned in this document are protected by law.

E customer.support@gurit.com
W www.gurit.com

15PC114749A_TDS.pdf

General Datasheet

PDS-SA80-15-0618 1

SA 80

TOUGHENED EPOXY ADHESIVE FILM

Low temperature cure
Designed for bonding prepreg skins to honeycomb and certain cores
Compatible with SE 84LV, SE 91 & SE 85 prepregs & ST 93 SPRINT products
Toughened for impact resistance and peel strength
Controlled flow for maximum bond integrity
Lloyd s Register Certified Formats Available

INTRODUCTION
SA 80 adhesive film is a toughened film unsupported or on a glass carrier with excellent tack and drape characteristics.
It offers many advantages over traditional wet lay-up techniques for
bonding of composite skins to cores, including; consistent bond-line
thickness and weight, high strain to failure, high toughness, handling
convenience, controlled flow and an 8 week out -life at ambient
temperature (18-22 C/64-72 F).

PDS-SA80-15-0618 2

INSTRUCTIONS FOR USE

CURING SCHEDULE
CORE BONDING
Various core materials can be used with the adhesive film system,
including certain foams (provided that special procedures are
followed) and honeycombs.

The system is fully compatible with Ampreg 22, Ampreg 26 and
Ampreg Pregel liquid epoxy systems.

NOMEX OR ALUMINIUM HONEYCOMB CORES
1. Core to First Skin
For bonding honeycomb into place onto a cured laminate, a
minimum of a 250g film should be used, with extra resin film used
where there are any steps, wrinkles or unevenness in the laminate.
Apply the film over the laminate with the paper side uppermost then
remove the release paper. Bed in the honeycomb core to the film
and splice the core segments with a wrap of at least two layers of
film applied to each honeycomb edge. After positioning all the core
pieces, vacuum the core in place using at least 80% vacuum and
cure the adhesive film for a minimum of 4 hours at 85 C (185 F).
The full cure required will be achieved when the outer skin is cured
and bonded into place, using one of the cure cycles below.

2. Second Skin to Core
One procedure is to co-cure the outer skin together with the core
bond. For this, a single layer of 250g adhesive film should be rolled
over the honeycomb surface, and bedded well into the cells. In this
way it should be possible to reposition misplaced prepreg plies,
without disturbing the adhesive layer. With a controlled flow system
such as SE 70, care should be taken to ensure that excess resin is
not removed from the adhesive interface, by using a fine
microporous release film. It is also critical when using this process
that adequate precautions are taken to perforate the SA 80 skin to
allow air removal from the Nomex prior to gelation. Failure to do so
will result in skin blow off (contact Gurit Technical Services or see
SE 84LV / SA 80 Processing Notes for details).

PVC FOAM
Due to the wide variety of PVC and other foams available and the
cure temperatures involved, special procedures have been
developed which must be carefully followed when using foam with
SA 80. For details of these processes, please contact Technical
Services. Use of SA 80 with untreated PVC foams is not
recommended due to potential inhibition of cure.

CORECELL FOAM
Use of Corecell foam is preferable to PVC.

For full cure of SA 80 to be achieved, one of the following cure
cycles is recommended. If SA 80 is being co-cured with a
prepreg skin, then the cure cycle used for SA 80 will also be
that of the prepreg in the laminate. Where required cure cycle
of the prepreg being used and the SA 80 is different, then
whichever cure is the longest should be applied.

VACUUM TECHNIQUES
Consolidation of the core bond can be obtained either by
vacuum or pressure bags. Heating can be economically and
effectively achieved with either space heaters under an
insulated tent or heated blankets with insulation on top. Details
of the various types of system are available from Technical
Services.

A schematic diagram of a typical vacuum bag arrangement is
shown below.

PDS-SA80-15-0618 3

PRODUCT INFORMATION
AVAILABILITY
SA 80 is available in a variety of fabric forms, normally supplied on
a single silicon paper. Please contact Technical Support to discuss
specific requirements and availability. The product formats listed to
the right also benefit from 3
rd
Party Certification

PRODUCT DESCRIPTION STATUS CERTIFICATION
SA 80 Adhesive Film Valid
Lloyd s Register
MATS/4922/1
PROPERTY UNIT SA 80
Tack – High
Colour – Pale Green or Black
Adhesive Film Weight (standard products) g/m
2
100 150 150

250 400
Glass Carrier Weight g/m
2
– – 25 25 25
Total Film Weight g/m
2
100 150 175 275 425

PREPREG PROPERTIES

RHEOLOGY DATA
SA 80 resin viscosity profile conducted at 1 C (1.8 F) per minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 71.4 Pa.s 714 P
Temperature at Minimum Viscosity 86 C 187 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.

MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 90 C (194 F) 100 C (212 F) 110 C (230 F) 120 C (248 F) –
Cure Dwell Time 12 hours 6 hours 3 hours 90 minutes 60 minutes –
Cure Pressure -1bar (14.5 Psi) –
Dry Tg1 (DMA) 99 C / 210 F ISO 6721 (DMA)

10
100
1000
10000
100000
30 50 70 90 110 130
COMPLEX VISCOSITY (P)
TEMPERATURE ( C)

PDS-SA80-15-0618 4

LAMINATE PROPERTIES

CURED RESIN PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Tensile Strength T 48 MPa 7 ksi ISO 527-2
Tensile Modulus ET 2.5 GPa 0.36 Msi ISO 527-2
Flexural Strength F 90 MPa 13 Ksi ISO 178
Flexural Modulus EF 2.2 GPa 0.32 Msi ISO 178
Charpy acN 2.81 kJ / m
2
ISO 179-1
Fracture Toughness KIC 2.61 MPa.m
0.5
ASTM D5045

CURED ADHESIVE MECHANICAL PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Cure cycle – 12 hrs / 80 C (176 F) 1 hr / 120 C (248 F) 12 hrs / 80 C (176 F)
Adhesive Film Weight (excl. 25g carrier) – 250g/m
2
300g/m
2
300g/m
2

Shear Strength on Steel STEEL
– 36 MPA 5.2 Ksi 38 MPA 5.5 Ksi BS 5350 C5
Shear Strength on Aluminium ALU
– 24 MPa 3.5 Ksi – – BS 5350 C5
Cleavage Strength on Steel CLEAVage – 12.1 kN 2720 lbf 11.5 kN 2585 lbf BS 5350 C1
0 Climbing Drum Peel* PEEL 185 N / 75.5mm – – – – BS 5350 C13
90 Climbing Drum Peel* PEEL 170 N / 75.5mm – – – – BS 5350 C13
0 Plate Shear Strength* 11
1.9 MPa 0.28 Ksi – – – – ASTM C273
0 Plate Shear Modulus* G11 64 MPa 9.3 Ksi – – – – ASTM C273
90 Plate Shear Strength* 22
3.4 MPa 0.49 Ksi – – – – ASTM C273
90 Plate Shear Modulus* G22 96 MPa 14 Ksi – – – – ASTM C273
* SE84LV / RE200 Glass Skins either side of 15mm Aramid Honeycomb

PDS-SA80-15-0618 5

NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company
prior to final use to ensure that they are suitable for the Customer s planned application. Such
testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for
purpose of the goods other than as set out in writing by the Company. Due to the varied nature of
end-use applications, the Company does, in particular, not warrant that the test panels in the final
process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical
Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412

All trademarks used or mentioned in this document are protected by law.

E customer.support@gurit.com
W www.gurit.com

15PA138059_TDS.pdf

Full General Datasheet

PDS-SE140-02-0824 1

Optimised prepreg for
compression moulding and
autoclave cure

Flow-controlled resin for
improved surface finish

Tinted black resin version
avaible

Enhanced UV stable version
avaible

20 minute cure at 130-135 C
(266-275 F)

Can also be cured with
vacuum bag. Six hours at
80 C (176 F)

Toughened for improved
mechanical properties

SE 140
140 Tg Epoxy Prepreg System

SE140 is designed for manufacture of complex composite components
which are typically manufacture in the automotive, motorsport and
sporting goods sectors.

The cured resin has a good balance of laminate strength, toughness and
environmental performance making it a very versatile product. SE140 is a
flow controlled prepreg which has been optimised for fast cure under high
consolidation pressures but can also be cured under vacuum pressure if
required. The prepreg resin provides suitable tack to adhere to metal and
composite tools but is still easy to reposition at ambient temperatures.

The SE140 UV variant uses UV blockers to reduced resin yellowing from the
sun and environmental conditions.

The SE140 BL variant has a low level of black pigment to darken the colour
of resin yet still allow the fabric weave to be visible.

This document covers the properties for all variants.

PDS-SE140-02-0824 2

INSTRUCTIONS FOR USE
SE140 is low tack prepreg and yet still offers high drape characteristics for precision laminating. It is possible to reposition when applied
together but once pushed into place it will become difficult to separate. It will also self-adhere to a mould surface at 21 C (70 F),
additional heat can used to increase tack, but the product will be difficult to use in workshop temperatures above 23 C.
SE 140 resin is a clear resin and has no fillers, which helps to maintain good resin clarity for cosmetic applications. The resin will exhibit
good UV and environmental weathering protection. However, like all epoxy resin prepregs over time the resin will gradually become more
yellow on exposure to UV light, so a protective clear coat lacquer is recommended to help protect the final component surface.
When manufacturing high quality cosmetic carbon components, it is recommended that a high consolidation pressure is used during cure
this will ensure no surface pinholes and give a repeatable surface finish for lacquering.

AUTOCLAVE, PRESSURE BLADDER & VACUUM BAG PROCESSING
The mould should be treated with a high temperature release agent or film prior to lay-up. Place the layers of material into the mould in
the same manner as a traditional prepreg. Overlaps are needed to ensure a continuous fibre distribution, the overlap distance should be
in region of 10-20mm.
Vacuum debulks may be needed to aid the placement of the layers, typically a 15-30 min debulking at 21 C is used. A perforated release
film and a breather mesh should be used in this operation to gain even vacuum over the part. Vacuum debulks will also reduce the
amount of surface pin holes and voiding in the cured laminate when using a vacuum only cure.
For vacuum only -1bar cures a perforated release film should be used and for autoclave where the pressure is greater than +1bar a non-
perforated release film is typically required.

PRESS PROCESSING
The press perform or charge should be made from multiple plies stacked on top of each other. Depending on part complexity preforms
can be made from either; rough shaping the material by hand, vacuum, or diaphragm forming methods. Woven and fabric preforms will
not flow during pressing and therefore need to be neat shape or larger.
The tooling used should have a closed or sealed cavity edge as the viscosity of the resin reduces during cure and needs to be contained
within the cavity. If the tooling is open on the edge a reduced consolidation pressure will be achieved and this will result in surface pin
holes or dry surface fibres. An improved surface finish can be obtained by partially closing the tool and applying a vacuum before the
upper tool contacts the prepreg. This a vacuum step will remove trapped air before the mould contacts the prepreg. The controlled flow
of SE 140 makes it more tolerant to pressing without vacuum or mould edge flow control, but generally a more repeatable surface finish
is obtained with these features.
Pressing without vacuum is likely to result in a part with some minor porosity.
Typical moulding pressures are between 10-20 bar (145 290 PSI) although higher pressures are also acceptable.

PRODUCT INFORMATION

AVAILABILITY
SE 140 is available in unidirectional carbon formats ranging in weight from 110 to 600g/m
2
, also woven or multiaxial reinforcements in
carbon or glass from 100-660g/m
2
.

PDS-SE140-02-0824 3

PREPREG PROPERTIES

RHEOLOGY DATA

PROPERTY UNITS VALUE
Minimum Visco sity Pa.s (P) 1.4 (14)
Temp erature at minimum visco sity C ( F) 92 (198)

TRANSPORT AND STORAGE
STORAGE TEMPERATURE UNITS VALUE
-18 C (0 F) mo nths 12
+18-20 C (64-68 F) weeks 4
To maximise the de-frosted shelf life of the material it is beneficial to maintain a cool working environment. When not in use SE140 products
should be maintained at -18 C (0 F).

TYPICAL CURE TIME AND TEMPERATURES
SE 140 Prepreg offers flexible curing options and can be cured via autoclave, pressure bladder and press cure methods. Vacuum curing
is also possible.

AUTOCLAVE AND VACUUM PROCESSING CURE

Typical cure schedules for SE140, SE140 BL and SE140 UV

PROPERTY 80 C CURE (158 C) 120 C CURE (176 C) 130 C CURE (248 C) TEST METHOD
Processing method Vacuum Bag/Autoclave Vacuum Bag/Autoclave Vacuum Bag/Autoclave
Typical Ramp Rate 0.3 2 C/minute 1 2 C/minute 1 2 C/minute
Cure Time 6 hrs 45 minutes 20 minutes
Cure Pressure -1 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar
Tg (DMA) 85-90 C (185-194 F) 125-130 C (257-266 F) 135-140 C (275-284 F) ASTM D7028

PRESS PROCESSING

Typically, in Prepreg Compression Moulding (PCM) processing parts are demoulded once 85% cure conversion has been achieved but
to maximise the glass transition (Tg) of the resin a longer cure is recommended, especially for flat large parts without significant shape
rigidity.

1.0
10.0
100.0
1000.0
10000.0
100000.0
30 40 50 60 70 80 90 100110
COMPLEX VISCOSITY (Pa .s)
TEMPERATURE C

PDS-SE140-02-0824 4

The table below is a guide of flow and cure vs. temperature when using a hot in-hot out press process.
PROPERTY 125 C CURE (257 F) 130 C CURE (266 F) 135 C CURE (275 F)
Flo w Time 2:54 2:03 1:21
Cure Co nversio n( 90%) Mins:Seco nd s 18:30 9:15 6:30
Cure Co nversio n( 95%) Mins:Seco nd s – 17:45 9:15
Cure Co nversio n( 97.5%) Mins:Seco nd s — 13:15

The tool should be shut before the recommended flow time to avoid pre-gelling or an exotherm in the prepreg. Parts < 6mm thick have been processed without exothermic heat release problems using metal compression tooling to conduct heat away from both the A and B surfaces. Tests may be needed to check for exothermic heat release in thicker laminates. Excessive exotherm may discolour the resin. Recommended press process, 1) Apply the charge to a 130-135C (266 F to 275 F) tool; 2) Partial close to apply a vacuum; 3) Begin final close 1min and 30seconds after the charge first contacts the hot tool; 4) Aim to have completed the tool close by 1min and 40 seconds; 5) Open the press and demould 15 minutes after the charge first contacts the hot tool. Shorter cures can be achieved with a lower level of cure conversion, timings are given in the table above. PREPREG PROPERTIES SE140/RC245T/42% (Values for SE140 BL & SE140 UV are the same) . PROPERTY SYMBOL UNITS RC245T/42% TEST METHOD Resin System - SE140 - Fab ric Style - 0/90 Woven 2x2 Twill - Fab ric Areal Weig ht FAW - 245 ASTM D3171 Typ ical Fib re Leng th L f ibre m Continuous - Typ ical Fib re Density f ibre Kg/m 1800 - Typ ical Resin Density resin Kg/m 1200 - Fib re Mo d ulus E f ibre GPa 227-257 Resin Co ntent RC % 42 ASTM D3171 Metho d II No minal Prep reg Areal Weig ht PAW g/m 422 ASTM D3171 Metho d II No minal Cured Ply Thickness t CPT mm 0.28 ASTM D792 No minal Fib re Vo lume t % 42 ASTM D3171 Metho d II No minal Cured Density Lamiant e Kg /m 1488 ASTM D3171 Metho d II PDS-SE140-02-0824 5 CURED LAMINATE PROPERTIES Average properties were taken in the roll (0 ) and across roll (90 ) directions with cured laminate thickness of 2.0 2.5mm SE140 / RC245T, High Pressure Cure, 12Bar pressure, cure 10 minutes at 130-135 C (266 F to 275 F). SE140 BL & SE140 UV variants will achieve the same properties. PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th* T11 MPa (ksi) 645 (93.6) ISO527-4 0 Tensile Mo d ulus* Et11 GPa (Msi) 65.3 (9.50) ISO527-4 Po isso ns Ratio 12 - - 0.05 (0.10) ISO527-4 90 Tensile Streng th* T22 MPa (ksi) 657 (95.2) ISO527-4 90 Tensile Mo d ulus* ET22 GPa (Msi) 64.6 (9.40) ISO527-4 Po isso ns Ratio 21 - - 0.05 (0.10) ISO527-4 0 Co mp ressio n Streng th C11 MPa (ksi) 723 (105) SACMA SRM1-94 0 Co mp ressio n Mo d ulus Ec11 GPa (Msi) 61.0 (8.80) SACMA SRM1-94 90 Co mp ressio n Streng th C22 MPa (ksi) 720 (104) SACMA SRM1-94 90 Co mp ressio n Mo d ulus EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 935 (136) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 54.7 (7.90) ISO 14125 90 Flexural Streng th F MPa (ksi) 900 (131) ISO 14125 90 Flexural Mo d ulus EF11 GPa (Msi) 55.3 (8.00) ISO 14125 0 ILSS ILSS MPa (ksi) 74.3 (10.8) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 141 (287) ISO14125 * Normalised to 60% Vf SE140 / RC245T Woven Carbon, Low pressure cure, Vacuum bag pressure, Cure 2 C/min to 130 C (266 F), 130 C (266 F) dwell for 20min. SE140 BL & SE140 UV variants will achieve the same properties. PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th* T11 MPa (ksi) 620 (89.9) ISO527-4 0 Tensile Mo d ulus* Et11 GPa (Msi) 63.8 (9.30) ISO527-4 Po isso ns Ratio 12 - - 0.05 (0.05) ISO527-4 90 Tensile Streng th* T22 MPa (ksi) 626 (90.7) ISO527-4 90 Tensile Mo d ulus* ET22 GPa (Msi) 62.8 (9.10) ISO527-4 Po isso ns Ratio 21 - - 0.05 (0.10) ISO527-4 0 Co mp ressio n Streng th* C11 MPa (ksi) 703 (102) SACMA SRM1-94 0 Co mp ressio n Mo d ulus* Ec11 GPa (Msi) 60.3 (8.70) SACMA SRM1-94 90 Co mp ressio n Streng th* C22 MPa (ksi) 680 (98.7) SACMA SRM1-94 90 Co mp ressio n Mo d ulus* EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 828 (120) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 50.7 (7.40) ISO 14125 90 Flexural Streng th F MPa (ksi) 823 (119) ISO 14125 90 Flexural Mo d ulus EF11 GPa (Msi) 51.3 (7.40) ISO 14125 0 ILSS ILSS MPa (ksi) 75.7 (11.0) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 134 (273) ISO14125 * Normalised to 60% Vf PDS-SE140-02-0824 6 SE140 / RF300T Woven Flax fabric, Press moulded at 12Bar pressure, 135 C for 15 Minutes PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th T11 MPa (ksi) 167 (24.2) ISO527-4 0 Tensile Mo d ulus Et11 GPa (Msi) 12.7 (1.80) ISO527-4 0 Co mp ressio n Streng th C11 MPa (ksi) 166 (24.0) SACMA SRM1-94 0 Co mp ressio n Mo d ulus Ec11 GPa (Msi) 12.0 (1.70) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 166 (24.1) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 12.7 (1.84) ISO 14125 0 ILSS ILSS MPa (ksi) 18.9 (2.80) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 132 (269) ISO14125 Test data has not been normalised by fibre volume fraction. Future testing is not guaranteed to give exactly the same values. Engineers should account for variability when choosing their design allowable properties PDS-SE140-02-0824 7 www.gurit.com customer.support@gurit.com www.gurit.com HEALTH AND SAFETY The following points must be considered: 1. Skin contact must be avoided by wearing protective gloves. Gurit recommends the use of disposable nitrile gloves for most applications. The use of barrier creams is not recommended, but to preserve skin condition a moisturising cream should be used after washing. 2. If the skin becomes contaminated, then the area must be immediately cleansed. The use of resin-removing cleansers is recommended. To finish, wash with soap and warm water. The use of solvents on the skin to remove resins etc must be avoided. Washing should be part of routine practice: before eating or drinking before smoking & vaping before using the lavatory after finishing work 3. The inhalation of sanding dust should be avoided and if it settles on the skin then it should be washed off. After more extensive sanding operations a shower/bath and hair wash is advised. Gurit produces a separate full Safety Data Sheet for all hazardous products. Please ensure that you have the correct SDS to hand for the materials you are using before commencing work. NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. CONTACT INFORMATION Please see local contact information at www.gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law.

15PA137900_TDS.pdf

Full General Datasheet

PDS-SE140-02-0824 1

Optimised prepreg for
compression moulding and
autoclave cure

Flow-controlled resin for
improved surface finish

Tinted black resin version
avaible

Enhanced UV stable version
avaible

20 minute cure at 130-135 C
(266-275 F)

Can also be cured with
vacuum bag. Six hours at
80 C (176 F)

Toughened for improved
mechanical properties

SE 140
140 Tg Epoxy Prepreg System

SE140 is designed for manufacture of complex composite components
which are typically manufacture in the automotive, motorsport and
sporting goods sectors.

The cured resin has a good balance of laminate strength, toughness and
environmental performance making it a very versatile product. SE140 is a
flow controlled prepreg which has been optimised for fast cure under high
consolidation pressures but can also be cured under vacuum pressure if
required. The prepreg resin provides suitable tack to adhere to metal and
composite tools but is still easy to reposition at ambient temperatures.

The SE140 UV variant uses UV blockers to reduced resin yellowing from the
sun and environmental conditions.

The SE140 BL variant has a low level of black pigment to darken the colour
of resin yet still allow the fabric weave to be visible.

This document covers the properties for all variants.

PDS-SE140-02-0824 2

INSTRUCTIONS FOR USE
SE140 is low tack prepreg and yet still offers high drape characteristics for precision laminating. It is possible to reposition when applied
together but once pushed into place it will become difficult to separate. It will also self-adhere to a mould surface at 21 C (70 F),
additional heat can used to increase tack, but the product will be difficult to use in workshop temperatures above 23 C.
SE 140 resin is a clear resin and has no fillers, which helps to maintain good resin clarity for cosmetic applications. The resin will exhibit
good UV and environmental weathering protection. However, like all epoxy resin prepregs over time the resin will gradually become more
yellow on exposure to UV light, so a protective clear coat lacquer is recommended to help protect the final component surface.
When manufacturing high quality cosmetic carbon components, it is recommended that a high consolidation pressure is used during cure
this will ensure no surface pinholes and give a repeatable surface finish for lacquering.

AUTOCLAVE, PRESSURE BLADDER & VACUUM BAG PROCESSING
The mould should be treated with a high temperature release agent or film prior to lay-up. Place the layers of material into the mould in
the same manner as a traditional prepreg. Overlaps are needed to ensure a continuous fibre distribution, the overlap distance should be
in region of 10-20mm.
Vacuum debulks may be needed to aid the placement of the layers, typically a 15-30 min debulking at 21 C is used. A perforated release
film and a breather mesh should be used in this operation to gain even vacuum over the part. Vacuum debulks will also reduce the
amount of surface pin holes and voiding in the cured laminate when using a vacuum only cure.
For vacuum only -1bar cures a perforated release film should be used and for autoclave where the pressure is greater than +1bar a non-
perforated release film is typically required.

PRESS PROCESSING
The press perform or charge should be made from multiple plies stacked on top of each other. Depending on part complexity preforms
can be made from either; rough shaping the material by hand, vacuum, or diaphragm forming methods. Woven and fabric preforms will
not flow during pressing and therefore need to be neat shape or larger.
The tooling used should have a closed or sealed cavity edge as the viscosity of the resin reduces during cure and needs to be contained
within the cavity. If the tooling is open on the edge a reduced consolidation pressure will be achieved and this will result in surface pin
holes or dry surface fibres. An improved surface finish can be obtained by partially closing the tool and applying a vacuum before the
upper tool contacts the prepreg. This a vacuum step will remove trapped air before the mould contacts the prepreg. The controlled flow
of SE 140 makes it more tolerant to pressing without vacuum or mould edge flow control, but generally a more repeatable surface finish
is obtained with these features.
Pressing without vacuum is likely to result in a part with some minor porosity.
Typical moulding pressures are between 10-20 bar (145 290 PSI) although higher pressures are also acceptable.

PRODUCT INFORMATION

AVAILABILITY
SE 140 is available in unidirectional carbon formats ranging in weight from 110 to 600g/m
2
, also woven or multiaxial reinforcements in
carbon or glass from 100-660g/m
2
.

PDS-SE140-02-0824 3

PREPREG PROPERTIES

RHEOLOGY DATA

PROPERTY UNITS VALUE
Minimum Visco sity Pa.s (P) 1.4 (14)
Temp erature at minimum visco sity C ( F) 92 (198)

TRANSPORT AND STORAGE
STORAGE TEMPERATURE UNITS VALUE
-18 C (0 F) mo nths 12
+18-20 C (64-68 F) weeks 4
To maximise the de-frosted shelf life of the material it is beneficial to maintain a cool working environment. When not in use SE140 products
should be maintained at -18 C (0 F).

TYPICAL CURE TIME AND TEMPERATURES
SE 140 Prepreg offers flexible curing options and can be cured via autoclave, pressure bladder and press cure methods. Vacuum curing
is also possible.

AUTOCLAVE AND VACUUM PROCESSING CURE

Typical cure schedules for SE140, SE140 BL and SE140 UV

PROPERTY 80 C CURE (158 C) 120 C CURE (176 C) 130 C CURE (248 C) TEST METHOD
Processing method Vacuum Bag/Autoclave Vacuum Bag/Autoclave Vacuum Bag/Autoclave
Typical Ramp Rate 0.3 2 C/minute 1 2 C/minute 1 2 C/minute
Cure Time 6 hrs 45 minutes 20 minutes
Cure Pressure -1 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar
Tg (DMA) 85-90 C (185-194 F) 125-130 C (257-266 F) 135-140 C (275-284 F) ASTM D7028

PRESS PROCESSING

Typically, in Prepreg Compression Moulding (PCM) processing parts are demoulded once 85% cure conversion has been achieved but
to maximise the glass transition (Tg) of the resin a longer cure is recommended, especially for flat large parts without significant shape
rigidity.

1.0
10.0
100.0
1000.0
10000.0
100000.0
30 40 50 60 70 80 90 100110
COMPLEX VISCOSITY (Pa .s)
TEMPERATURE C

PDS-SE140-02-0824 4

The table below is a guide of flow and cure vs. temperature when using a hot in-hot out press process.
PROPERTY 125 C CURE (257 F) 130 C CURE (266 F) 135 C CURE (275 F)
Flo w Time 2:54 2:03 1:21
Cure Co nversio n( 90%) Mins:Seco nd s 18:30 9:15 6:30
Cure Co nversio n( 95%) Mins:Seco nd s – 17:45 9:15
Cure Co nversio n( 97.5%) Mins:Seco nd s — 13:15

The tool should be shut before the recommended flow time to avoid pre-gelling or an exotherm in the prepreg. Parts < 6mm thick have been processed without exothermic heat release problems using metal compression tooling to conduct heat away from both the A and B surfaces. Tests may be needed to check for exothermic heat release in thicker laminates. Excessive exotherm may discolour the resin. Recommended press process, 1) Apply the charge to a 130-135C (266 F to 275 F) tool; 2) Partial close to apply a vacuum; 3) Begin final close 1min and 30seconds after the charge first contacts the hot tool; 4) Aim to have completed the tool close by 1min and 40 seconds; 5) Open the press and demould 15 minutes after the charge first contacts the hot tool. Shorter cures can be achieved with a lower level of cure conversion, timings are given in the table above. PREPREG PROPERTIES SE140/RC245T/42% (Values for SE140 BL & SE140 UV are the same) . PROPERTY SYMBOL UNITS RC245T/42% TEST METHOD Resin System - SE140 - Fab ric Style - 0/90 Woven 2x2 Twill - Fab ric Areal Weig ht FAW - 245 ASTM D3171 Typ ical Fib re Leng th L f ibre m Continuous - Typ ical Fib re Density f ibre Kg/m 1800 - Typ ical Resin Density resin Kg/m 1200 - Fib re Mo d ulus E f ibre GPa 227-257 Resin Co ntent RC % 42 ASTM D3171 Metho d II No minal Prep reg Areal Weig ht PAW g/m 422 ASTM D3171 Metho d II No minal Cured Ply Thickness t CPT mm 0.28 ASTM D792 No minal Fib re Vo lume t % 42 ASTM D3171 Metho d II No minal Cured Density Lamiant e Kg /m 1488 ASTM D3171 Metho d II PDS-SE140-02-0824 5 CURED LAMINATE PROPERTIES Average properties were taken in the roll (0 ) and across roll (90 ) directions with cured laminate thickness of 2.0 2.5mm SE140 / RC245T, High Pressure Cure, 12Bar pressure, cure 10 minutes at 130-135 C (266 F to 275 F). SE140 BL & SE140 UV variants will achieve the same properties. PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th* T11 MPa (ksi) 645 (93.6) ISO527-4 0 Tensile Mo d ulus* Et11 GPa (Msi) 65.3 (9.50) ISO527-4 Po isso ns Ratio 12 - - 0.05 (0.10) ISO527-4 90 Tensile Streng th* T22 MPa (ksi) 657 (95.2) ISO527-4 90 Tensile Mo d ulus* ET22 GPa (Msi) 64.6 (9.40) ISO527-4 Po isso ns Ratio 21 - - 0.05 (0.10) ISO527-4 0 Co mp ressio n Streng th C11 MPa (ksi) 723 (105) SACMA SRM1-94 0 Co mp ressio n Mo d ulus Ec11 GPa (Msi) 61.0 (8.80) SACMA SRM1-94 90 Co mp ressio n Streng th C22 MPa (ksi) 720 (104) SACMA SRM1-94 90 Co mp ressio n Mo d ulus EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 935 (136) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 54.7 (7.90) ISO 14125 90 Flexural Streng th F MPa (ksi) 900 (131) ISO 14125 90 Flexural Mo d ulus EF11 GPa (Msi) 55.3 (8.00) ISO 14125 0 ILSS ILSS MPa (ksi) 74.3 (10.8) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 141 (287) ISO14125 * Normalised to 60% Vf SE140 / RC245T Woven Carbon, Low pressure cure, Vacuum bag pressure, Cure 2 C/min to 130 C (266 F), 130 C (266 F) dwell for 20min. SE140 BL & SE140 UV variants will achieve the same properties. PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th* T11 MPa (ksi) 620 (89.9) ISO527-4 0 Tensile Mo d ulus* Et11 GPa (Msi) 63.8 (9.30) ISO527-4 Po isso ns Ratio 12 - - 0.05 (0.05) ISO527-4 90 Tensile Streng th* T22 MPa (ksi) 626 (90.7) ISO527-4 90 Tensile Mo d ulus* ET22 GPa (Msi) 62.8 (9.10) ISO527-4 Po isso ns Ratio 21 - - 0.05 (0.10) ISO527-4 0 Co mp ressio n Streng th* C11 MPa (ksi) 703 (102) SACMA SRM1-94 0 Co mp ressio n Mo d ulus* Ec11 GPa (Msi) 60.3 (8.70) SACMA SRM1-94 90 Co mp ressio n Streng th* C22 MPa (ksi) 680 (98.7) SACMA SRM1-94 90 Co mp ressio n Mo d ulus* EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 828 (120) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 50.7 (7.40) ISO 14125 90 Flexural Streng th F MPa (ksi) 823 (119) ISO 14125 90 Flexural Mo d ulus EF11 GPa (Msi) 51.3 (7.40) ISO 14125 0 ILSS ILSS MPa (ksi) 75.7 (11.0) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 134 (273) ISO14125 * Normalised to 60% Vf PDS-SE140-02-0824 6 SE140 / RF300T Woven Flax fabric, Press moulded at 12Bar pressure, 135 C for 15 Minutes PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD 0 Tensile Streng th T11 MPa (ksi) 167 (24.2) ISO527-4 0 Tensile Mo d ulus Et11 GPa (Msi) 12.7 (1.80) ISO527-4 0 Co mp ressio n Streng th C11 MPa (ksi) 166 (24.0) SACMA SRM1-94 0 Co mp ressio n Mo d ulus Ec11 GPa (Msi) 12.0 (1.70) SACMA SRM1-94 0 Flexural Streng th F MPa (ksi) 166 (24.1) ISO 14125 0 Flexural Mo d ulus EF11 GPa (Msi) 12.7 (1.84) ISO 14125 0 ILSS ILSS MPa (ksi) 18.9 (2.80) ISO 14130 Glass Transitio n Tg1 DMA Tg1 C ( F) 132 (269) ISO14125 Test data has not been normalised by fibre volume fraction. Future testing is not guaranteed to give exactly the same values. Engineers should account for variability when choosing their design allowable properties PDS-SE140-02-0824 7 www.gurit.com customer.support@gurit.com www.gurit.com HEALTH AND SAFETY The following points must be considered: 1. Skin contact must be avoided by wearing protective gloves. Gurit recommends the use of disposable nitrile gloves for most applications. The use of barrier creams is not recommended, but to preserve skin condition a moisturising cream should be used after washing. 2. If the skin becomes contaminated, then the area must be immediately cleansed. The use of resin-removing cleansers is recommended. To finish, wash with soap and warm water. The use of solvents on the skin to remove resins etc must be avoided. Washing should be part of routine practice: before eating or drinking before smoking & vaping before using the lavatory after finishing work 3. The inhalation of sanding dust should be avoided and if it settles on the skin then it should be washed off. After more extensive sanding operations a shower/bath and hair wash is advised. Gurit produces a separate full Safety Data Sheet for all hazardous products. Please ensure that you have the correct SDS to hand for the materials you are using before commencing work. NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. CONTACT INFORMATION Please see local contact information at www.gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law.

15PA137649_TDS.pdf

General Provisional Datasheet

PDS-SE140-3-0921 1

SE 140 PREPREG

140 C TG EPOXY PREPREG SYSTEM

Optimised prepreg for compression moulding and autoclave cure
Flow-controlled resin for improved surface finish
Toughened for improved mechanical properties
20min Cure at 130-135 C (266-275 F)

INTRODUCTION
SE140 is designed for manufacture of complex composite components which are typically manufacture in the automotive, motorsport and
sporting goods sectors. The cured resin has a good balance of laminate strength, toughness and environmental performance making it a
very versatile product.SE140 is a flow controlled prepreg, which has been optimised for fast cure under high consolidation pressures but can
also be cured under vacuum pressure if required. The prepreg resin provides suitable tack to adhere to metal and composite tools but is still
easy to reposition at ambient temperatures.

PDS-SE140-3-0921 2

INSTRUCTIONS FOR USE
SE140 is low tack prepreg and yet still offers high drape characteristics for precision laminating. It is possible to reposition when applied
together but once pushed into place it will become difficult to separate. It will also self-adhere to a mould surface at 21 C (70 F), additional
heat can used to increase tack, but the product will be difficult to use in workshop temperatures above 23 C.
SE 140 SFP resin is a clear resin and is not filled, which help to maintain good resin clarity. However, it is not UV stable and will gradually
become more yellow on exposure to UV light, so a protective clear coat is recommended when making visual parts.
When manufacturing cosmetic carbon components, it is recommended that high consolidation pressure curing methods are used. This
will ensure no surface pinholes and give a repeatable surface finish for lacquering.
AUTOCLAVE, PRESSURE BLADDER & VACUUM BAG PROCESSING
The mould should be treated with a high temperature release agent or film prior to lay-up. Place the layers of material into the mould in
the same manner as a traditional prepreg. Overlaps are needed to ensure a continuous fibre distribution, the overlap distance should be
in region of 10-20mm.
Vacuum debulks may be needed to aid the placement of the layers, typically a 15-30 min debulking at 21 C is used. A perforated release
film and a breather mesh should be used in this operation to gain even vacuum over the part. Vacuum debulks will also reduce the amount
of surface pin holes and voiding in the cured laminate when using a vacuum only cure.
For vacuum only -1bar cures a perforated release film should be used and for autoclave where the pressure is greater than +1bar a non-
perforated release film is typically required.
PRESS PROCESSING
The press perform or charge should be made from multiple plies stacked on top of each other. Depending on part complexity preforms
can be made from either; rough shaping the material by hand, vacuum, or diaphragm forming methods. Woven and fabric preforms will
not flow during pressing and therefore need to be neat shape or larger.
The tooling used should have a closed or sealed cavity edge as the viscosity of the resin reduces during cure and needs to be contained within
the cavity. If the tooling is open on the edge a reduced consolidation pressure will be achieved and this will result in surface pin holes or dry
surface fibres. An improved surface finish can be obtained by partially closing the tool and applying a vacuum before the upper tool contacts
the prepreg. This a vacuum step will remove trapped air before the mould contacts the prepreg. The controlled flow of SE 140 makes it more
tolerant to pressing without vacuum or mould edge flow control, but generally a more repeatable surface finish is obtained with these features.
Pressing without vacuum is likely to result in a part with some minor porosity.
Typical moulding pressures are between 10-20 bar (145 290 PSI) although higher pressures are also acceptable.

PREPREG PROPERTIES
PROPERTY VALUE
Minimum Viscosity 1.4 Pa.s 14 P
Temperature at Minimum Viscosity 92 C 198 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 12
+21 C +70 F weeks 4

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most freezers,
some reaction will still occur. In most cases after some years, the
material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific to
this product.

1.0
10.0
100.0
1000.0
10000.0
100000.0
30 40 50 60 70 80 90 100 110
COMPLEX VISCOSITY (Pa.s)
TEMPERATURE C

PDS-SE140-3-0921 3

MINIMUM CURE TIME & TEMPERATURE
SE 140 Prepreg offers flexible curing options and can be cured via autoclaved, pressure bladder and press cure methods. Vacuum curing
is also possible.

AUTOCLAVE & VACUUM PROCESSING CURE
Autoclave curing is possible using a 2 C /min (4 F/min) ramp to 130 C (266 F), including a dwell at 80 C for 20min will provide some additional
resin flow time and improve the surface finish and porosity. With the controlled flow of the prepreg 3 to 7 bar autoclave pressure can be applied
at the start of the cure process, or before the laminate reaches 80 C (176 F) to give parts with excellent surface finish on gloss and matt tooling.
With vacuum only curing some surface porosity can occur. Surface porosity can be reduced by reducing the ramp rate to 0.5 C /min (0.5 F/min)
and adding a dwell of at least 45min at 80 C. For painted parts surface porosity can be removed by using Gurit SF75-90 Surface film as the first
ply in the laminate stack.

PROPERTY 80 C CURE 120 C CURE 130 C CURE TEST STANDARD
Processing Method Autoclave / Vacuum Autoclave / Vacuum Autoclave / Vacuum
Typical Ramp Rate 0.3 2 C/minute 1 2 C/minute 1 2 C/minute –
Cure Time 6 hrs 45 minutes 20 minutes –
Cure Pressure -1 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar –
Dry Tg (DMA) 85-90 C 125-130 C 135-140 C ASTM D7028

PRESS PROCESSING
Typically, in Prepreg Compression Moulding (PCM) processing parts are demoulded once 85% cure conversion has been achieved but to
maximise the glass transition (Tg) of the resin a longer cure is recommended, especially for flat large parts without significant shape rigidity.
The table below is a guide of flow and cure vs. temperature when using a hot in-hot out press process.
PROPERTY 125 C (302 F) 130 C (302 F) 135 C (302 F)
Flow Time / (min:ss) 2:54 2:03 1:21
Cure Conversion 90% / (min:ss) 18:30 9:15 6:30
Cure Conversion 95% / (min:ss) – 17:45 9:15
Cure Conversion 97.5% / (min:ss) – – 13:15
The tool should be shut before the recommended flow time to avoid pre-gelling or an exotherm in the prepreg. Parts < 6mm thick have been processed without exothermic heat release problems using metal compression tooling to conduct heat away from both the A and B surfaces. Tests may be needed to check for exothermic heat release in thicker laminates. Excessive exotherm may discolour the resin. Recommended press process, 1) Apply the charge to a 130-135C (266 F to 275 F) tool; 2) Partial close to apply a vacuum; 3) Begin final close 1min and 30seconds after the charge first contacts the hot tool; 4) Aim to have completed the tool close by 1min and 40 seconds; 5) Open the press and demould 15 minutes after the charge first contacts the hot tool. Shorter cures can be achieved with a lower level of cure conversion, timings are given in the table above. PDS-SE140-3-0921 4 PREPREG PROPERTIES PROPERTY SYMBOL UNIT RC245T/42% STANDARD Resin System - - SE 140 - Prepreg Format - - Impregnated - Fibre / Fabric Style - - 0/90 Woven 2x2 Twill - Fabric Areal Weight FAW g/m 2 245 ASTM D 3171 Method II Typical Fibre Length Lfibre mm Continuous - Typical Fibre Density fibre Kg/m 3 1800 - Typical Resin Density resin Kg/m 3 1200 - Fibre Modulus Efibre GPa 227 257 - Resin Content RC % 42 ASTM D 3171 Method II Nominal Prepreg Areal weight PAW g/m 2 422 ASTM D 3171 Method II Nominal Cured Ply Thickness tCPT mm 0.28 ASTM D792 Nominal Fibre Volume Fraction t % 48 ASTM D 3171 Method II Nominal Cured Density Lamiante Kg/m 3 1488 ASTM D 3171 Method II CURED LAMINATE PROPERTIES Average properties were taken in the roll (0 ) and across roll (90 ) directions with cured laminate thickness of 2.0 2.5mm SE140 / RC245T Compression moulded at 12Bar pressure, cure 10 minutes at 130-135 C (266 F to 275 F). PROPERTY SYMBOL N FVF RESULTS (METRIC) RESULTS (US) % MEAN UNIT STANDARD MEAN UNIT STANDARD 0 Tensile Strength* T11 7 52.3% 645.3 MPa ISO 527-4 93.6 ksi ASTM D3039 0 Tensile Modulus* Et11 8 52.3% 65.3 GPa ISO 527-4 9.5 msi ASTM D3039 Poission s Ratio 12 8 52.3% 0.06 - 0.06 - 90 Tensile Strength* T22 8 52.9% 656.5 MPa ISO 527-4 95.2 ksi ASTM D3039 90 Tensile Modulus* ET22 8 52.9% 64.6 GPa ISO 527-4 9.4 msi ASTM D3039 Poission s Ratio 21 8 52.9% 0.05 ISO 527-4 0.1 - ASTM D3039 0 Comp. Strength* C11 12 52.1% 723.1 MPa SACMA SRM1 104.9 ksi ASTM D695 0 Comp. Modulus* Ec11 10 51.7% 61.0 GPa SACMA SRM1 8.8 msi ASTM D695 90 Comp. Strength* C22 12 53.6% 720.0 MPa SACMA SRM1 104.4 ksi ASTM D695 90 Comp. Modulus* EC22 10 52.5% 60.5 GPa SACMA SRM1 8.8 msi ASTM D695 0 Flexural Strength F 10 52.6% 934.8 MPa ISO 14125 135.6 ksi ASTM D790 0 Flexural Modulus EF11 10 52.6% 54.7 GPa ISO 14125 7.9 msi ASTM D790 90 Flexural Strength F 10 52.8% 900.2 MPa ISO 14125 130.6 ksi ASTM D790 90 Flexural Modulus EF11 10 52.8% 55.3 GPa ISO 14125 8.0 msi ASTM D790 0 ILSS (MPa) ILSS 10 52.7% 74.3 MPa ISO 14130 10.8 ksi ASTM D2344 Glass Transition Tg1 DMA Tg1 1 52.8 141 o C ISO 6721 287 F ASTM 7028 PDS-SE140-3-0921 5 SE140 / RC245T Woven Carbon, Vacuum Cure using cure of 2 C/min to 130 C (266 F), 130 C (266 F) dwell for 20min. PROPERTY SYMBOL N FVF RESULTS (METRIC) RESULTS (US) % MEAN UNIT STANDARD MEAN UNIT STANDARD 0 Tensile Strength* T11 8 48.8% 619.8 MPa ISO 527-4 89.9 ksi ASTM D3039 0 Tensile Modulus* Et11 8 48.8% 63.8 GPa ISO 527-4 9.3 msi ASTM D3039 Poission s Ratio 12 8 48.8% 0.05 - 0.05 - 90 Tensile Strength* T22 7 48.5% 625.6 MPa ISO 527-4 90.7 ksi ASTM D3039 90 Tensile Modulus* ET22 7 48.5% 62.8 GPa ISO 527-4 9.1 msi ASTM D3039 Poission s Ratio 21 8 48.5% 0.05 ISO 527-4 0.1 - ASTM D3039 0 Comp. Strength* C11 10 47.0% 702.6 MPa SACMA SRM1 101.9 ksi ASTM D695 0 Comp. Modulus* Ec11 10 49.1% 60.3 GPa SACMA SRM1 8.7 msi ASTM D695 90 Comp. Strength* C22 10 46.7% 680.4 MPa SACMA SRM1 98.7 ksi ASTM D695 90 Comp. Modulus* EC22 10 48.9% 60.5 GPa SACMA SRM1 8.8 msi ASTM D695 0 Flexural Strength F 10 49.1% 828.4 MPa ISO 14125 120.2 ksi ASTM D790 0 Flexural Modulus EF11 10 49.1% 50.7 GPa ISO 14125 7.4 msi ASTM D790 90 Flexural Strength F 10 48.4% 822.6 MPa ISO 14125 119.3 ksi ASTM D790 90 Flexural Modulus EF11 10 48.4% 51.3 GPa ISO 14125 7.4 msi ASTM D790 0 ILSS (MPa) ILSS 10 48.3% 75.7 MPa ISO 14130 11.0 ksi ASTM D2344 Glass Transition Tg1 DMA Tg1 1 48.3% 134 o C ISO 6721 273 F ASTM 7028 * Normalised to 55% Vf. Laminate fibre volume fraction calculated using fibre areal weight and assumed fibre density of 1800Kg/m 3 and normalised as per ASTM D 3171 Method II. Data is only normalised where appropriate. Future testing is not guaranteed to give exactly the same values. Engineers should account for variability when choosing their design allowable properties SE140 / RF300T Woven Flax fabric, Press moulded at 12Bar pressure, 135 C for 15 Minutes PROPERTY SYMBOL N FVF RESULTS (METRIC) RESULTS (US) % MEAN UNIT STANDARD MEAN UNIT STANDARD 0 Tensile Strength T11 6 45.7% 166.6 MPa ISO 527-4 24.2 ksi ASTM D3039 0 Tensile Modulus Et11 6 45.7% 12.7 GPa ISO 527-4 1.8 msi ASTM D3039 0 Comp. Strength C11 6 43.7% 165.9 MPa SACMA SRM1 24.0 ksi ASTM D695 0 Comp. Modulus Ec11 6 43.1% 12.00 GPa SACMA SRM1 1.7 msi ASTM D695 0 Flexural Strength F 6 42.5% 166.0 MPa ISO 14125 24.1 ksi ASTM D790 0 Flexural Modulus EF11 6 42.5% 12.7 GPa ISO 14125 1.84 msi ASTM D790 0 ILSS (MPa) ILSS 6 43.3% 18.9 MPa ISO 14130 2.8 ksi ASTM D2344 Glass Transition Tg1 DMA Tg1 1 N/A 132 o C ISO 6721 269 F ASTM 7028 Test data has not been normalised by fibre volume fraction. Future testing is not guaranteed to give exactly the same values. Engineers should account for variability when choosing their design allowable properties PDS-SE140-3-0921 6 NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms -and- conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. TECHNICAL CONTACT INFORMATION For all other enquiries such as technical queries: Telephone + 44 1983 828000 (08:30 17:00 GMT) Email technical.support@gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 E customer.support@gurit.com W www.gurit.com

15PA137297_TDS.pdf

Full Datasheet

PDS-SE 180-11-0421 1

SE 180
5 MINUTE CURING PREPREG

Epoxy Prepreg Optimised for Press Moulding Applications
Developed for Automotive Component Production
Good Surface Finish
Net Shape Components
Hot-in, Hot-out Press Processing
5 Minute Cure Time at 150 C

INTRODUCTION
SE 180 Prepreg has been specifically developed for high
volume press moulding applications and enables users to
perform cycle times of 5 minutes.
The products characteristics facilitate simple preforming prior to
moulding and the ability to fill edged detail during moulding,
allowing net shaped parts to be manufactured.

PDS-SE 180-11-0421 2

PRODUCT INFORMATION
SE 180 is available in a range of product formats, including AFP tape formats. Please consult your local sales contact for further
information. Full contact details can be found at www.gurit.com.
PROPERTY UNIT HEC195 RC380T TEST STANDARD
Tack rating Low Low –
Nominal Resin Content (by weight) % 39 42% ISO 1172
Nominal Fibre Weight g/m
2
195 380 ISO 1172
Nominal Areal Weight g/m
2
320 +/- 15 656 +/-39 ISO 1172
Backer – Paper / Embossed Poly Backer Paper / Embossed Poly Backer –

PREPREG PROPERTIES
PROCESING INFORATION
SE 180 can be cured at varying temperatures above 130 C. Cure
times are shown in the table below. Press closure cycle needs to be
determined by users as optimum press cycle will depend on part
and mould shape. Press closure needs to occur before gelation of
the resin, indicative gelation times are given below.

TRANSPORT & STORAGE
Store sealed & out of direct sunlight. Frozen transport should
be used when transferring between sites.

The storage time at 21 C is determined as the point that
changes in handling characteristics of the prepreg are evident
(tack and drape). As the prepreg resin reacts at room
temperature (21 C) changes in resin flow and minimum
viscosity can be observed this could affect the processing
characteristics of the prepreg.
HOT IN HOT OUT
CURE TEMPERATURE / TIME
TIME TO 1000Pa.s
RESIN GEL TIME
Cure = 130 C for 20 minutes 190 Seconds
Cure = 140 C for 10 minutes 110 Seconds
Cure = 150 C for 5 minutes 70 Seconds

STORAGE TEMP UNIT VALUE
-18 C 0 F months 18
+21 C +70 F weeks 4

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable After
removal from cold storage prepreg should be allowed to warm
to room temperature before plastic bag is removed to prevent
condensation.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
PROPERTY PRESS MOULDING TEST STANDARD
Typical Laminate 6 x HEC195 Layers –
Typical Ramp Rate N/A Load press hot at cure temperature –
Cure Temperature 130 C (266 F) 150 C ( 302 F) –
Cure Dwell Time 20 min 5 min –
Cure Pressure > +8bar (116Psi) –
Cure Vacuum – –
De-mould Temperature 130 C (266 F) 150 C (302 F) –
Dry Tg1 (DMA) – 175 C (347 F) ASTM D7028
Wet Tg1 (DMA) – 24hrs at 100 C – 144 C (291 F) ASTM D7028

PDS-SE 180-11-0421 3

LAMINATE PROPERTIES
All data presented in this datasheet is based on the mechanical testing of a single batch of material. Data presented is based on average
values.
CURED LAMINATE PROPERTIES
Cured using standard processing techniques and a minimum cure time of 5 minutes at 150 C (302 F).
PROPERTY SYMBOL HEC195 RC380T TEST STANDARD
Fabric / Fibre Description

HEC = High Elongation Carbon (Fibre
strength >4.8GPa Fibre Modulus
242 15GPa)
2 x 2 Woven Carbon Fibre Twill, 380 15g/m
2

T700 fibre, 12k tow, Carbon (Fibre strength
>4.5GPa Fibre Modulus 230 9GPa)

Resin Content – 39 3% 42 3% –
Cure Method – Press Moulded at 15 bar (217Psi) Press Moulded at 15 bar (217Psi) –
Cure Schedule – 5 minutes at 150 C (266 F) 5 minutes at 150 C (266 F) –
Cured Ply Density ply 1.54 g/cm
3
0.055 lb/in
3
TBC TBC Archimedes
Glass Transition Temperature Tg1 175 – 178 C (347 – 352 F) ISO 6721 (DMA)
Fire Resistance –
Passes Federal Motor Vehicle safety
Standard No.302 (Laminate test was
2.4mm thickness)
N/A FMVSS No.302
Cured Ply Thickness tply 0.21 mm 0.0083 in 0.40 mm 0.0157 in ASTM D 3171 Method II
Fibre Volume Fraction Vf 50-55 % 53-55 % ASTM D 3171 Method II
0 Tensile Strength* XT 2186 MPa 317 Ksi 1158 MPa 168 Ksi ISO 527
0 Tensile Modulus* ET11 136 GPa 20 Msi 70 GPa 10 Msi ISO 527
0 Compressive Strength* XC 1322 MPa 191 Ksi 750 MPa 109 Ksi SACMA SRM1-94
0 Compressive Modulus* EC11 123 GPa 18 Msi 64 GPa 9.3 Msi SACMA SRM1-94
90 Tensile Strength** YT 49 MPa 7.1 Ksi 1076 MPa 156 Ksi ISO 527
90 Tensile Modulus** ET22 7.9 GPa 1.14 Msi 64 GPa 9.3 Msi ISO 527
90 Compressive Strength** YC 218 MPa 32 Ksi 727 MPa 106 Ksi SACMA SRM1-94
90 Compressive Modulus** EC22 8.2 GPa 1.18 Msi 65 GPa 9.4 Msi SACMA SRM1-94
0 Flexural Strength XF 1723 MPa 249 Ksi 782 MPa 115 Ksi ISO 14125
0 Flexural Modulus EF11 108 GPa 16 Msi 56 GPa 8.1 Msi ISO 14125
45 In-Plane Shear Strength 12 68 MPa 9.9 Ksi 78 MPa 11 Ksi ISO 14129
45 In-Plane Shear Modulus G12 3.3 GPa 0.48 Msi 4.0 GPa 0.58 Msi ISO 14129
45 In-Plane Shear Poisson s Ratio 12 0.8 0.74 ISO 14129
0 ILSS XILSS 96 MPa 13.9 Ksi 45 MPa 6.5 Ksi ISO 14130
* normalised to 60% fibre volume fraction
** normalised to 60% fibre volume fraction for RC380T only

PDS-SE 180-11-0421 4

NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company
prior to final use to ensure that they are suitable for the Customer s planned application. Such
testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for
purpose of the goods other than as set out in writing by the Company. Due to the varied nature of
end-use applications, the Company does, in particular, not warrant that the test panels in the final
process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical
Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412

All trademarks used or mentioned in this document are protected by law.

E customer.support@gurit.com
W www.gurit.com

15PA136977K_TDS.pdf

General Full Datasheet

PDS-SC110T2-11-0119 1

SC 110(T2)
VISUAL CARBON PREPREG

Ultra high clarity ideal for visual components with no white-wash or spots
High-strength prepreg system
Versatile process window with autoclave and press moulding
Curable at temperatures as low as 80 C (175 F)
45 minute cure at 120 C (250 F)
20 minute cure at 150 C (300 F)
High tack allowing easy in-mould repositioning

INTRODUCTION
SC 110(T2) is a visual grade prepreg that utilises a high clarity, versatile, hot-melt epoxy resin formulation.
The unique formulation ensures that no white-wash or spots are evident in the cured resin. It is ideal for manufacturing high
visual quality components using autoclave and press moulding. It can be cured at temperatures as low as 80 C (175 F), or it can
be used for faster moulding of components at 120 C (250 F). An even
faster cure of 20 minutes at 150 C (300 F) can also be achieved using
the appropriate moulding technology. This is achieved whilst
maintaining a good out-life of up to 3 weeks at 21 C (70 F). SC 110(T2)
is a toughened system and offers excellent mechanical properties on a
wide variety of reinforcing fabrics and fibres.
During the development of SC 110(T2), extensive beta testing has been
conducted to manufacture the most challenging visual components in
order to demonstrate the robustness of the unique resin formulation.
Tight curvature, resin rich seams and numerous components have been
produced through autoclave moulding processes without any sign of
white wash or spots.
SC 110(T2) is suitable for interior and exterior automotive, marine and
other markets where a high clarity finish is required.

PDS-SC110T2-11-0119 2

PRODUCT INFORMATION
SC 110(T2) visual carbon prepreg is available in a range of product formats. Please consult your local sales contact for further information.
SC 110T2 is proven to meet automotive OEM environmental standards for interior and exterior parts following the application of a suitable
lacquer.
Full contact details can be found at www.gurit.com.
PREPREG PROPERTIES
RHEOLOGY DATA
SC 110(T2) resin viscosity profile conducted at 1 C (1.8 F) per
minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 5.7 Pa.S 57 P
Temperature at Minimum Viscosity 102 C 216 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 12
+21 C +70 F weeks 3

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most freezers,
some reaction will still occur. In most cases after some years,
the material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
SC 110(T2) offers flexible curing options. The recommended minimum cure is 720 minutes at 80 C (176 F) with a 1 C (1.8 F) per minute
ramp-rate.
PROPERTY
AUTOCLAVE

TEST STANDARD
Typical Laminate 8 plies of SC 110(T2) RC245T prepreg with 40% resin content –
Typical Ramp Rate 1 5 C (2 9 F) per minute –
Cure Temperature 85 C (185 F) 120 C (248 F) 150 C (300 F) –
Cure Dwell Time 600 (min) 45 (min) 20 (min) –
Cure Pressure +6bar (85Psi) –
De-mould Temperature < 60 C (140 F) - Dry Tg1 (DMA) 110-125 C / 230 257 F ASTM D7028 1E+0 1E+1 1E+2 1E+3 1E+4 0 50 100 150 COMPLEX VISCOSITY (PA.S) TEMPERATURE ( C) PDS-SC110T2-11-0119 3 LAMNIATE MECHANICAL PROPERTIES CURED RESIN PROPERTIES Oven cured using standard processing techniques and recommended cure cycles on a single batch of material. PROPERTY SYMBOL 12 hrs at 80 C (176 F) 60 mins at 120 C (185 F) TEST STANDARD Glass Transition Temperature Tg1 101 C 214 F 126 C 259 F ISO 6721 (DMA) Tensile Strength T 81 MPa 11.8 ksi 93 MPa 13.8 ksi ISO 527-2 Tensile Modulus ET 3.9 GPa 0.57 Msi 3.6 GPa 0.53 Msi ISO 527-2 Flexural Strength F 161 MPa 23.3 Ksi 149 MPa 21.5 Ksi ISO 178 Flexural Modulus EF 4.0 GPa 0.58 Msi 3.7 GPa 0.54 Msi ISO 178 Compressive Strength C 178 MPa 25.8 Ksi 182 MPa 26.4 Ksi ISO 604 WOVEN LAMINATE PROPERTIES Cured using standard processing techniques and a fast cure time of 60 minutes at 120 C (248 F) on a single batch of material. PROPERTY SYMBOL RC245T RC400T TEST STANDARD Fabric / Fibre Description - 245g/m2 2x2 twill fabric using T300 3k fibre 400g/m2 2x2 twill fabric using T300 6k fibre - Resin Content - 40 % 40 % - Cure Method - Cured Pressure -1 bar Cured Pressure -1 bar - Cure Schedule - 60 minutes at 120 C (248 F) 60 minutes at 120 C (248 F) - Glass Transition Temperature Tg1 120 C 248 F 120 C 248 F ISO 6721 (DMA) Fibre Volume Fraction Vf 53 - 56 % 56 % ASTM D 3171 Method II 0 Tensile Strength* XT 794 MPa 115 Ksi 585 MPa 85 Ksi ISO 527-4 0 Tensile Modulus* ET11 69 GPa 10.0 Msi 65 GPa 9.5 Msi ISO 527-4 0 Compressive Strength* XC 797 MPa 116 Ksi 599 MPa 87 Ksi SACMA SRM1-94 0 Compressive Modulus* EC11 66 GPa 9.6 Msi 62 GPa 9.1 Msi SACMA SRM1-94 90 Tensile Strength* YT 766 MPa 111 Ksi 607 MPa 88 Ksi ISO 527-4 90 Tensile Modulus* ET22 72 GPa 10.4 Msi 61 GPa 8.8 Msi ISO 527-4 90 Compressive Strength* YC 775 MPa 112 Ksi 687 MPa 100 Ksi SACMA SRM1-94 90 Compressive Modulus* EC22 65 GPa 9.4 Msi 61 GPa 8.9 Msi SACMA SRM1-94 0 Flexural Strength XF 886 MPa 129 Ksi 868 MPa 126 Ksi ISO 14125 0 Flexural Modulus EF11 54 GPa 7.8 Msi 55 GPa 8 Msi ISO 14125 45 In-Plane Shear Strength (at 5% shear strain) 73 MPa 10.5 Ksi 77 MPa 11 Ksi ISO 14129 45 In-Plane Shear Modulus G12 4.2 GPa 0.61 Msi 4.1 GPa 0.6 Msi ISO 14129 0 ILSS XILSS 78 MPa 11 Ksi 64 MPa 9.3 Ksi ISO 14130 *Normalised to 60% Fibre Volume Fraction PDS-SC110T2-11-0119 4 NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. TECHNICAL CONTACT INFORMATION For all other enquiries such as technical queries: Telephone + 44 1983 828000 (08:30 17:00 GMT) Email technical.support@gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law. E customer.support@gurit.com W www.gurit.com

15PA136977A_TDS.pdf

General Full Datasheet

PDS-SC110T2-11-0119 1

SC 110(T2)
VISUAL CARBON PREPREG

Ultra high clarity ideal for visual components with no white-wash or spots
High-strength prepreg system
Versatile process window with autoclave and press moulding
Curable at temperatures as low as 80 C (175 F)
45 minute cure at 120 C (250 F)
20 minute cure at 150 C (300 F)
High tack allowing easy in-mould repositioning

INTRODUCTION
SC 110(T2) is a visual grade prepreg that utilises a high clarity, versatile, hot-melt epoxy resin formulation.
The unique formulation ensures that no white-wash or spots are evident in the cured resin. It is ideal for manufacturing high
visual quality components using autoclave and press moulding. It can be cured at temperatures as low as 80 C (175 F), or it can
be used for faster moulding of components at 120 C (250 F). An even
faster cure of 20 minutes at 150 C (300 F) can also be achieved using
the appropriate moulding technology. This is achieved whilst
maintaining a good out-life of up to 3 weeks at 21 C (70 F). SC 110(T2)
is a toughened system and offers excellent mechanical properties on a
wide variety of reinforcing fabrics and fibres.
During the development of SC 110(T2), extensive beta testing has been
conducted to manufacture the most challenging visual components in
order to demonstrate the robustness of the unique resin formulation.
Tight curvature, resin rich seams and numerous components have been
produced through autoclave moulding processes without any sign of
white wash or spots.
SC 110(T2) is suitable for interior and exterior automotive, marine and
other markets where a high clarity finish is required.

PDS-SC110T2-11-0119 2

PRODUCT INFORMATION
SC 110(T2) visual carbon prepreg is available in a range of product formats. Please consult your local sales contact for further information.
SC 110T2 is proven to meet automotive OEM environmental standards for interior and exterior parts following the application of a suitable
lacquer.
Full contact details can be found at www.gurit.com.
PREPREG PROPERTIES
RHEOLOGY DATA
SC 110(T2) resin viscosity profile conducted at 1 C (1.8 F) per
minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 5.7 Pa.S 57 P
Temperature at Minimum Viscosity 102 C 216 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 12
+21 C +70 F weeks 3

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most freezers,
some reaction will still occur. In most cases after some years,
the material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
SC 110(T2) offers flexible curing options. The recommended minimum cure is 720 minutes at 80 C (176 F) with a 1 C (1.8 F) per minute
ramp-rate.
PROPERTY
AUTOCLAVE

TEST STANDARD
Typical Laminate 8 plies of SC 110(T2) RC245T prepreg with 40% resin content –
Typical Ramp Rate 1 5 C (2 9 F) per minute –
Cure Temperature 85 C (185 F) 120 C (248 F) 150 C (300 F) –
Cure Dwell Time 600 (min) 45 (min) 20 (min) –
Cure Pressure +6bar (85Psi) –
De-mould Temperature < 60 C (140 F) - Dry Tg1 (DMA) 110-125 C / 230 257 F ASTM D7028 1E+0 1E+1 1E+2 1E+3 1E+4 0 50 100 150 COMPLEX VISCOSITY (PA.S) TEMPERATURE ( C) PDS-SC110T2-11-0119 3 LAMNIATE MECHANICAL PROPERTIES CURED RESIN PROPERTIES Oven cured using standard processing techniques and recommended cure cycles on a single batch of material. PROPERTY SYMBOL 12 hrs at 80 C (176 F) 60 mins at 120 C (185 F) TEST STANDARD Glass Transition Temperature Tg1 101 C 214 F 126 C 259 F ISO 6721 (DMA) Tensile Strength T 81 MPa 11.8 ksi 93 MPa 13.8 ksi ISO 527-2 Tensile Modulus ET 3.9 GPa 0.57 Msi 3.6 GPa 0.53 Msi ISO 527-2 Flexural Strength F 161 MPa 23.3 Ksi 149 MPa 21.5 Ksi ISO 178 Flexural Modulus EF 4.0 GPa 0.58 Msi 3.7 GPa 0.54 Msi ISO 178 Compressive Strength C 178 MPa 25.8 Ksi 182 MPa 26.4 Ksi ISO 604 WOVEN LAMINATE PROPERTIES Cured using standard processing techniques and a fast cure time of 60 minutes at 120 C (248 F) on a single batch of material. PROPERTY SYMBOL RC245T RC400T TEST STANDARD Fabric / Fibre Description - 245g/m2 2x2 twill fabric using T300 3k fibre 400g/m2 2x2 twill fabric using T300 6k fibre - Resin Content - 40 % 40 % - Cure Method - Cured Pressure -1 bar Cured Pressure -1 bar - Cure Schedule - 60 minutes at 120 C (248 F) 60 minutes at 120 C (248 F) - Glass Transition Temperature Tg1 120 C 248 F 120 C 248 F ISO 6721 (DMA) Fibre Volume Fraction Vf 53 - 56 % 56 % ASTM D 3171 Method II 0 Tensile Strength* XT 794 MPa 115 Ksi 585 MPa 85 Ksi ISO 527-4 0 Tensile Modulus* ET11 69 GPa 10.0 Msi 65 GPa 9.5 Msi ISO 527-4 0 Compressive Strength* XC 797 MPa 116 Ksi 599 MPa 87 Ksi SACMA SRM1-94 0 Compressive Modulus* EC11 66 GPa 9.6 Msi 62 GPa 9.1 Msi SACMA SRM1-94 90 Tensile Strength* YT 766 MPa 111 Ksi 607 MPa 88 Ksi ISO 527-4 90 Tensile Modulus* ET22 72 GPa 10.4 Msi 61 GPa 8.8 Msi ISO 527-4 90 Compressive Strength* YC 775 MPa 112 Ksi 687 MPa 100 Ksi SACMA SRM1-94 90 Compressive Modulus* EC22 65 GPa 9.4 Msi 61 GPa 8.9 Msi SACMA SRM1-94 0 Flexural Strength XF 886 MPa 129 Ksi 868 MPa 126 Ksi ISO 14125 0 Flexural Modulus EF11 54 GPa 7.8 Msi 55 GPa 8 Msi ISO 14125 45 In-Plane Shear Strength (at 5% shear strain) 73 MPa 10.5 Ksi 77 MPa 11 Ksi ISO 14129 45 In-Plane Shear Modulus G12 4.2 GPa 0.61 Msi 4.1 GPa 0.6 Msi ISO 14129 0 ILSS XILSS 78 MPa 11 Ksi 64 MPa 9.3 Ksi ISO 14130 *Normalised to 60% Fibre Volume Fraction PDS-SC110T2-11-0119 4 NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. TECHNICAL CONTACT INFORMATION For all other enquiries such as technical queries: Telephone + 44 1983 828000 (08:30 17:00 GMT) Email technical.support@gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law. E customer.support@gurit.com W www.gurit.com

15PA136355A_TDS.pdf

General Full Datasheet

PDS-SC110T2-11-0119 1

SC 110(T2)
VISUAL CARBON PREPREG

Ultra high clarity ideal for visual components with no white-wash or spots
High-strength prepreg system
Versatile process window with autoclave and press moulding
Curable at temperatures as low as 80 C (175 F)
45 minute cure at 120 C (250 F)
20 minute cure at 150 C (300 F)
High tack allowing easy in-mould repositioning

INTRODUCTION
SC 110(T2) is a visual grade prepreg that utilises a high clarity, versatile, hot-melt epoxy resin formulation.
The unique formulation ensures that no white-wash or spots are evident in the cured resin. It is ideal for manufacturing high
visual quality components using autoclave and press moulding. It can be cured at temperatures as low as 80 C (175 F), or it can
be used for faster moulding of components at 120 C (250 F). An even
faster cure of 20 minutes at 150 C (300 F) can also be achieved using
the appropriate moulding technology. This is achieved whilst
maintaining a good out-life of up to 3 weeks at 21 C (70 F). SC 110(T2)
is a toughened system and offers excellent mechanical properties on a
wide variety of reinforcing fabrics and fibres.
During the development of SC 110(T2), extensive beta testing has been
conducted to manufacture the most challenging visual components in
order to demonstrate the robustness of the unique resin formulation.
Tight curvature, resin rich seams and numerous components have been
produced through autoclave moulding processes without any sign of
white wash or spots.
SC 110(T2) is suitable for interior and exterior automotive, marine and
other markets where a high clarity finish is required.

PDS-SC110T2-11-0119 2

PRODUCT INFORMATION
SC 110(T2) visual carbon prepreg is available in a range of product formats. Please consult your local sales contact for further information.
SC 110T2 is proven to meet automotive OEM environmental standards for interior and exterior parts following the application of a suitable
lacquer.
Full contact details can be found at www.gurit.com.
PREPREG PROPERTIES
RHEOLOGY DATA
SC 110(T2) resin viscosity profile conducted at 1 C (1.8 F) per
minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 5.7 Pa.S 57 P
Temperature at Minimum Viscosity 102 C 216 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 12
+21 C +70 F weeks 3

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most freezers,
some reaction will still occur. In most cases after some years,
the material will become unworkable.

HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
SC 110(T2) offers flexible curing options. The recommended minimum cure is 720 minutes at 80 C (176 F) with a 1 C (1.8 F) per minute
ramp-rate.
PROPERTY
AUTOCLAVE

TEST STANDARD
Typical Laminate 8 plies of SC 110(T2) RC245T prepreg with 40% resin content –
Typical Ramp Rate 1 5 C (2 9 F) per minute –
Cure Temperature 85 C (185 F) 120 C (248 F) 150 C (300 F) –
Cure Dwell Time 600 (min) 45 (min) 20 (min) –
Cure Pressure +6bar (85Psi) –
De-mould Temperature < 60 C (140 F) - Dry Tg1 (DMA) 110-125 C / 230 257 F ASTM D7028 1E+0 1E+1 1E+2 1E+3 1E+4 0 50 100 150 COMPLEX VISCOSITY (PA.S) TEMPERATURE ( C) PDS-SC110T2-11-0119 3 LAMNIATE MECHANICAL PROPERTIES CURED RESIN PROPERTIES Oven cured using standard processing techniques and recommended cure cycles on a single batch of material. PROPERTY SYMBOL 12 hrs at 80 C (176 F) 60 mins at 120 C (185 F) TEST STANDARD Glass Transition Temperature Tg1 101 C 214 F 126 C 259 F ISO 6721 (DMA) Tensile Strength T 81 MPa 11.8 ksi 93 MPa 13.8 ksi ISO 527-2 Tensile Modulus ET 3.9 GPa 0.57 Msi 3.6 GPa 0.53 Msi ISO 527-2 Flexural Strength F 161 MPa 23.3 Ksi 149 MPa 21.5 Ksi ISO 178 Flexural Modulus EF 4.0 GPa 0.58 Msi 3.7 GPa 0.54 Msi ISO 178 Compressive Strength C 178 MPa 25.8 Ksi 182 MPa 26.4 Ksi ISO 604 WOVEN LAMINATE PROPERTIES Cured using standard processing techniques and a fast cure time of 60 minutes at 120 C (248 F) on a single batch of material. PROPERTY SYMBOL RC245T RC400T TEST STANDARD Fabric / Fibre Description - 245g/m2 2x2 twill fabric using T300 3k fibre 400g/m2 2x2 twill fabric using T300 6k fibre - Resin Content - 40 % 40 % - Cure Method - Cured Pressure -1 bar Cured Pressure -1 bar - Cure Schedule - 60 minutes at 120 C (248 F) 60 minutes at 120 C (248 F) - Glass Transition Temperature Tg1 120 C 248 F 120 C 248 F ISO 6721 (DMA) Fibre Volume Fraction Vf 53 - 56 % 56 % ASTM D 3171 Method II 0 Tensile Strength* XT 794 MPa 115 Ksi 585 MPa 85 Ksi ISO 527-4 0 Tensile Modulus* ET11 69 GPa 10.0 Msi 65 GPa 9.5 Msi ISO 527-4 0 Compressive Strength* XC 797 MPa 116 Ksi 599 MPa 87 Ksi SACMA SRM1-94 0 Compressive Modulus* EC11 66 GPa 9.6 Msi 62 GPa 9.1 Msi SACMA SRM1-94 90 Tensile Strength* YT 766 MPa 111 Ksi 607 MPa 88 Ksi ISO 527-4 90 Tensile Modulus* ET22 72 GPa 10.4 Msi 61 GPa 8.8 Msi ISO 527-4 90 Compressive Strength* YC 775 MPa 112 Ksi 687 MPa 100 Ksi SACMA SRM1-94 90 Compressive Modulus* EC22 65 GPa 9.4 Msi 61 GPa 8.9 Msi SACMA SRM1-94 0 Flexural Strength XF 886 MPa 129 Ksi 868 MPa 126 Ksi ISO 14125 0 Flexural Modulus EF11 54 GPa 7.8 Msi 55 GPa 8 Msi ISO 14125 45 In-Plane Shear Strength (at 5% shear strain) 73 MPa 10.5 Ksi 77 MPa 11 Ksi ISO 14129 45 In-Plane Shear Modulus G12 4.2 GPa 0.61 Msi 4.1 GPa 0.6 Msi ISO 14129 0 ILSS XILSS 78 MPa 11 Ksi 64 MPa 9.3 Ksi ISO 14130 *Normalised to 60% Fibre Volume Fraction PDS-SC110T2-11-0119 4 NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. TECHNICAL CONTACT INFORMATION For all other enquiries such as technical queries: Telephone + 44 1983 828000 (08:30 17:00 GMT) Email technical.support@gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law. E customer.support@gurit.com W www.gurit.com

15P114005A_TDS.pdf

General Datasheet

SE84LV-24-0618 1

SE 84LV

LOW TEMPERATURE CURE EPOXY PREPREG

Versatile, high-strength prepreg system
Curable at temperatures as low as 80 C (176 F)
Can be processed with vacuum-only processing
Excellent tack
Low Viscosity Ideal for use with heavy fibre weights
Lloyd s Register and DNV-GL Certified Formats Available

INTRODUCTION
SE 84LV is an exceptionally versatile hot-melt, epoxy prepreg. It can be cured at temperature as low as 80 C (176 F), or
can be used for faster moulding of components at 120 C (248 F). This is achieved with an extremely good outlife of up to 8
weeks at 18-22 C (64-72 F). It is a toughened system, and offers excellent mechanical properties on a wide variety of
reinforcing fabrics and fibres.
SE 84LV is commonly used in vacuum bagging, press-moulding, autoclave
and other pressure moulding processes.
SE 84LV is a very low viscosity system used with heavy fibre weights where
low-flow processing conditions (vacuum bag pressure and minimum cure
temperature), are likely to be used. With its high compressive strength it is
widely used in large heavily loaded components, such as yacht hulls, and
spars. It has been selected for use by various America s Cup syndicates and
boats racing in the Volvo Ocean Race.
SE 84LV is widely used in sandwich structures with honeycomb, foam and
balsa cores, primarily with the toughened SA 80 Adhesive Film.

SE84LV-24-0618 2

PROCESSING NOTES – GENERAL

PROCESSING NOTES – CURING
PREPARATION
When preparing the lay-up the prepreg should be removed from the
freezer and allowed to thaw in a sealed bag. This may take 6 to 24
hours depending on roll size. This prevents atmospheric moisture
from condensing on the prepreg which may cause voiding on cure.
The mould surface should be release coated and must have been
tested for vacuum integrity prior to lay-up.
LAYING-UP
The following procedure is recommended for preparing vacuum
cured laminates.

1. Place the lay-up on a tool or caul sheet which has been treated
with a release agent or film. Insert a thermocouple into the lay-up
near the centre ply of the thickest edge section, outside the net trim
line. A separate prepreg nylon peel ply is available for covering a
mould tool prior to lay-up in order to leave a clean, textured surface
for subsequent bonding.

2. Apply a peel ply to the surface of the lay-up. Note that for good
secondary bonding of a peel-plied surface of an SE 84LV prepreg
laminate, a nylon peel ply, such as Gurit s Stitch Ply A, is strongly
recommended. This is particularly important where the cure
temperatures are in excess of 90 C (194 F). Cover the peel ply
entirely with a perforated release film. Normally, no edge resin
bleeder system is used. For thin sections, Gurit WL3600P90 grade
release film are recommended, while for sections of 4mm and
above, Gurit WL3600P release film is also suitable. With WL3600P
the amount of resin bled away is controlled by the number of dry
plies of resin bleeder cloth placed over the perforated release film.

3. Install a vacuum bag by standard techniques. Insert at least two
vacuum stems through the bag connecting one to the vacuum
source and the other, at a point on the part furthest from the source,
to a calibrated vacuum gauge. Position part in the oven or autoclave
and draw vacuum to check for bag or system leaks.

4. Commence the heat-up cycle, typically between 0.3 C(0.5 F)/min
and 2 C(3.6 F)/min to the final cure temperature. At 85 C (185 F),
the temperature should be held up for 10 hours. Faster cures may
be obtained at elevated temperatures, e.g. 6 hours at 90 C (194 F),
3 hours at 100 C (212 F) or 1 hour at 120 C (248 F). All
temperatures measured by the previously installed thermocouple.
When curing at 80 C (176 F) a minimum of 12 hours is
recommended. Vacuum should be maintained as high as possible,
with a minimum of 85% throughout the cure cycle.

5. Upon completion of cure, turn off heat and cool until part
temperature has fallen below 60 C (140 F). When fully cooled, the
part may be debagged, trimmed and machined as necessary. A
post-cure is not required.

CURE CYCLES
For a good balance of composite properties, it is
recommended that the laminate is cured at 80 C (176 F) for a
minimum of 12 hours. A laminate may be cured in two stages –
if, for example, making a cored component. However in a two
stage cure, a minimum of 4 hours at 85 C (185 F) or 5 hours at
80 C (176 F) is recommended before debagging a skin, and it
must be ensured that this skin is cured for the equivalent of at
least 10 hours at 85 C (185 F) or 12 hours at 80 C (176 F)
before going into service.

SE 84LV may be cured at higher temperatures for a shorter
time. At a cure temperature of 100 C (212 F) cure can be
achieved in 3 hours or at 120 C (250 F) cure can be achieved
in 1 hour.

It is not recommended to cure SE 84LV under vacuum
pressures of less than 85%. If a ramp rate of less than
0.3 C/min (0.5 F/min) is used, users should satisfy themselves
that this allows adequate flow.

CURING AT 80 C (176 F)
When curing at 80 C (176 F) it is important to ensure the
temperature is monitored off the trailing thermocouple. 80 C
(176 F) should be treated as the minimum cure temperature
for SE 84LV; 70-75 C (158-167 F) will not generate adequate
mechanical properties.

THIN LAMINATES
When using very thin laminates (e.g. with a total laminate fibre
weight of less than 300gm
2
), care needs to be taken to avoid
extracting excessive amounts of resin during the cure process.
To avoid this, a microporous release film can be used, and for
particularly critical components, a prepreg peel ply should be
used.

CORE BONDING

This product can be used in conjunction with typical core materials. Representative test panels should be made to ensure that the laminate
construction, curing method and other variables allow full filling of any cuts or slits in the foam. The cure cycles given in this datasheet are
for typical monolithic flat panels and may not be appropriate for sandwich panels.
When using Nomex or aluminium honeycombs, the separate SA 80 adhesive film is recommended and full details of use are provided on
the separate SA 80 data sheet. This adhesive film is supplied on a lightweight glass carrier, or in some cases it can be supplied directly
coated onto one face of the SE 84LV prepreg.
The system is fully compatible with Ampreg wet layup epoxy systems and therefore all types of cores may be bonded to a first skin by
using a separate wet-bonding operation. In this case, the addition of filler powders to the appropriate resin system is required to provide
the correct paste-like consistency.

SE84LV-24-0618 3

PRODUCT INFORMATION
AVAILABILITY
SE 84LV prepregs are available in a wide variety of fabric forms and
collimated unidirectional tapes. Unidirectional materials are normally
supplied on a single release paper and fabrics on a single polythene
film. Please contact Customer Support to discuss specific
requirements and availability. The product formats listed below also
benefit from 3
rd
Party Certification.

PRODUCT DESCRIPTION STATUS CERTIFICATION
SE 84LV HEC, HMC & IMC UD Prepreg
145-600g/cm

29 40% Resin Content
Valid
DNV-GL
TAK000015K
SE 84LV HEC UD Prepreg
200-600g/cm

Valid
Lloyds Register
MATS/4718-1
SE 84LV IMC UD Prepreg
300-600g/cm

Valid
Lloyds Register
MATS/4888-1
SE 84LV HMC UD Prepreg
300-600g/cm

Valid
Lloyds Register
MATS/4887-1
SE 84LV XC Series Prepreg
290 640 g/cm
3
35 45% Resin Content
Valid
DNV-GL
TAK00015Z
SE 84LV XC Series Prepreg
XC305, XC411, XC611
Valid
Lloyds Register
MATS/4721-1
SE 84LV RC200T & RC400T Prepreg Valid
Lloyds Register
MATS/4719-1
SE 84LV RC416T Prepreg Valid
Lloyds Register
MATS/4720-1

PREPREG PROPERTIES

RHEOLOGY DATA
SE 84LV resin viscosity profile conducted at 1 C (1.8 F) per minute.

TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 2.9 Pa.s 28.8 P
Temperature at Minimum Viscosity 99 C 210 F

STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8

All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.
When not in use SE 84LV products should be maintained at
-18 C (0 F). To avoid contamination on their surfaces, allow
rolls to reach room temperature before unwrapping.
HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.

MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Laminate 8 plies of SE 84 LV 300g/m
2
unidirectional prepreg with 35% resin content –
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 120 C (248 F) –
Cure Dwell Time 12 (hours) 1 (hour) –
Cure Pressure -1bar (14.5Psi) –
De-mould Temperature < 60 C (140 F) - Dry Tg1 (DMA) 98 C / 208 F 115 C / 239 F ISO 6721 (DMA) *suitable for use in conjunction with hot-in / hot-out rapid component manufacture is possible using appropriate press tooling CURING LARGE STRUCTURES Gurit provides detailed processing notes for large structures to be built using SE84LV / SA 80; these notes are available from the Technical Department on request. 1 10 100 1000 10000 30 50 70 90 110 COMPLEX VISCOSITY (Pa.s) TEMPERATURE ( C) SE84LV-24-0618 4 MECHANICAL PROPERTIES Cured using standard vacuum bag processing techniques and a minimum cure time of 12hrs at 80 C (176 F). Values are representative of the typical properties to be expected but do not constitute a guaranteed specification. CURED RESIN PROPERTIES PROPERTY SYMBOL SE 84LV RESIN CAST TEST STANDARD Tensile Strength T 82 MPa ISO 527-2 Tensile Modulus ET 3.9 GPa ISO 527-2 Flexural Strength F 123 MPa ISO 178 Flexural Modulus EF 3.5 GPa ISO 178 Compressive Strength C 163 MPa ISO 604 Glass Transition Temperature Tg1 115 C ISO 6721 UNIDIRECTIONAL LAMINATE PROPERTIES Properties presented are averages of multiple batch data from a variety of fibre suppliers. Customers with specific requirements should contact Gurit technical support who can recommend appropriate fibres and formats. PROPERTY SYMBOL UNIT HEC FIBRE* IMC FIBRE* HMC FIBRE* UHMC FIBRE* TEST STANDARD Typical Fibre Density fibre g/cm 3 1.8 1.79 1.82 1.84 - Fibre Modulus Efibre GPa 227 - 257 275 - 310 365 - 405 420 - 455 - Resin Content % % 32 - 37 32 - 37 33 - 37 35 ASTM D 3171 Method II Fibre Volume Fraction t % 55.0 55.5 54.4 54.3 ASTM D 3171 Method II 0 Tensile Strength** XT MPa 2458 2894 2658 1980 ISO 527-5 0 Tensile Modulus** Et GPa 134 170 222 250 ISO 527-5 0 Compressive Strength** XC MPa 1354 1417 1166 1070 SACMA SRM1-94 0 Compressive Modulus** EC11 GPa 121 153 192 227 SACMA SRM1-94 90 Tensile Strength YT MPa 39.2 33.2 30.1 26.0 ISO 527-5 90 Tensile Modulus ET22 GPa 8.3 8.4 7.1 6.6 ISO 527-5 0 Flexural Strength XF MPa 1448 1406 - - ISO 14125 0 Flexural Modulus EF11 GPa 106 129 - - ISO 14125 0 ILSS XILSS MPa 86.6 88.6 82.3 77.8 ISO 14130 *HEC = High Elongation Carbon, IMC = Intermediate Modulus Carbon, HMC = High Modulus Carbon, UHMC = Ultra-High Modulus Carbon **Normalised to 60% fibre volume fraction SE84LV-24-0618 5 WOVEN LAMINATE PROPERTIES Properties presented are averages of multiple batch data, where possible witnessed by a third party surveyor on a standard fibre type. Customers with specific requirements should contact Gurit technical support who can recommend suitable fibres and formats. PROPERTY SYMBOL UNIT RC200T RC416T TEST STANDARD Resin Content - % 42 40 ASTM D 3171 Method II Cured Ply Thickness - mm 0.23 0.43 ASTM D792 Fibre Volume Fraction - % 47 - 53 50 - 59 ASTM D 3171 Method II 0 Tensile Strength* XT MPa 719 1006 ISO 527-4 0 Tensile Modulus* Et GPa 60.6 59.1 ISO 527-4 90 Tensile Strength* YT MPa 662 858 ISO 527-4 90 Tensile Modulus* ET22 GPa 61.6 58.9 ISO 527-4 0 Compressive Strength* XC MPa 759 649 SACMA SRM1-94 0 Compressive Modulus* Ec GPa 58.3 55.6 SACMA SRM1-94 90 Compressive Strength* YC MPa 731 659 SACMA SRM1-94 90 Compressive Modulus* EC22 GPa 59.0 55.2 SACMA SRM1-94 0 Flexural Strength XF MPa 847 895 ISO 14125 0 Flexural Modulus EF11 GPa 51.2 49.4 ISO 14125 90 Flexural Strength YF MPa 857 892 ISO 14125 90 Flexural Modulus EF22 GPa 51.5 50.6 ISO 14125 ILSS M MPa 74.8 55.8 ISO 14130 *Normalised to 55% fibre volume fraction MULTIAXIAL LAMINATE PROPERTIES Properties presented are multiple batch data, where possible witnessed by a third party surveyor on a standard fibre type. Customers with specific requirements should contact Gurit technical support who can recommend suitable fibres and formats. PROPERTY SYMBOL UNIT XC411 TEST STANDARD Resin Content - % 40 ASTM D 3171 Method II Cured Ply Thickness - mm 0.43 ASTM D792 Fibre Volume Fraction - % 47 - 59 ASTM D 3171 Method II +45 Tensile Strength* XT MPa 1124 ISO 527-4 +45 Tensile Modulus* Et GPa 63.8 ISO 527-4 -45 Tensile Strength* YT MPa 1237 ISO 527-4 -45 Tensile Modulus* ET22 GPa 64.5 ISO 527-4 +45 Compressive Strength* XC MPa 595 SACMA SRM1-94 +45 Compressive Modulus* Ec GPa 62.0 SACMA SRM1-94 -45 Compressive Strength* YC MPa 645 SACMA SRM1-94 -45 Compressive Modulus* EC22 GPa 60.2 SACMA SRM1-94 +45 Flexural Strength XF MPa 815 ISO 14125 +45 Flexural Modulus EF11 GPa 41.5 ISO 14125 -45 Flexural Strength YF MPa 1004 ISO 14125 -45 Flexural Modulus EF22 GPa 57.0 ISO 14125 ILSS M MPa 49.7 ISO 14130 *Normalised to 55% fibre volume fraction SE84LV-24-0618 6 NOTICE All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s planned application. Such testing should include testing under conditions as close as possible to those to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component pass any fire standards. The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves that information relied on by the Customer is that which is currently published by the Company on its website. Any queries may be addressed to the Technical Services Department. Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your sales contact and quoting the revision number in the bottom left-hand corner of this page. TECHNICAL CONTACT INFORMATION For all other enquiries such as technical queries: Telephone + 44 1983 828000 (08:30 17:00 GMT) Email technical.support@gurit.com 24-HOUR CHEMICAL EMERGENCY NUMBER For advice on chemical emergencies, spillages, fires or exposures: Europe +44 1273 289451 Americas +1 646 844 7309 APAC +65 3158 1412 All trademarks used or mentioned in this document are protected by law. E customer.support@gurit.com W www.gurit.com