by | Sep 27, 2025
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
2
TECHNICAL DATA SHEET
Adekit A 236 with -25 minute (Fast) or -125 minute (Slow) hardeners
POLYURETHANE ADHESIVE SYSTEM
FOR LARGE COMPOSITE PARTS BONDING
DESCRIPTION
Bonding of large composite parts (RTM, SMC, GRP, Laminate), metallic structures, plywood for application
requiring high performances and flexibility in transport industries (truck, bus) and Marine (hull bonding,
deck bonding, interior design). Two cure speeds available : Adekit A 236 25 (25 minute) and Adekit A
236 120 (120 minute).
PROPERTIES
Non sagging paste product with gap
fill up to 30mm in vertical and
ceiling application; 60mm in horizontal
Two separate cured color
options/mixing colors depending on
system used (25 minute or 120 minute).
Excellent strength to dynamic loads
(vibration and impact)
Odor and solvent free
Long open time with reduced handling
time
Usable with pneumatic dispensing guns
Comes in 400 ml, 600 ml cartridges or
drum units
PHYSICAL PROPERTIES (Adekit A 236-25)
Composition Adekit A 236-25
Polyol
Adekit A 236-25
Isocyanate
MIXED
Mix ratio by weight
Mix ratio by volume at 25 C
92
100
100
100
Aspect Paste Paste Paste
Color Black Beige Light Gray
Viscosity 25 C (25 C) 160,000 260,000 40,000 70,000 Paste
Density at 25 C lbs./gal
(g/cc)
ASTM D792 (10.7)
1.29
(11.7)
1.40
(11.2)
1.34
Pot life (50 g.) (minutes) Brookfield 25 – 35
Sag on 40 mm bead < 5%
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
3
PHYSICAL PROPERTIES (Adekit A 236-120)
Composition Adekit A 236-120
Polyol
Adekit A 236-120
Isocyanate
MIXED
Mix ratio by weight
Mix ratio by volume at 25 C
92
100
100
100
Aspect Paste Paste Paste
Color Beige Beige Beige
Viscosity 25 C (25 C) 300,000 400,000 40,000 70,000 Paste
Density at 25 C lbs./gal
(g/cc)
ASTM D792 (10.7)
1.29
(11.7)
1.40
(11.2)
1.34
Pot life (50 g.) (minutes) Brookfield 90 - 120
Sag on 40 mm bead < 5%
MECHANICAL PROPERTIES at 23 C (Adekit A 236-25 & A 236-120)
Hardness (Shore D)* ASTM D-2240 55-60
Tensile Strength (psi) **
ASTM D-638
1,740
Elongation at break (%) ** 60
Tensile Modulus (psi) ASTM D-636 12,000
Working Temperature ( C)*** (80% lap shear retention on
aluminium after 1000 hours)
-40 - 120
*Cured 24hr at 23 C
**Cured 16Hr at 104 F (40 C)
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
4
***80% lap shear strength retention on aluminum
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
5
Mechanical Properties On Assemblies (Cured 16H at 70 C)
Lap Shear Strength at 23 C
Substrate Type/Condition *Lap Shear Strength (Psi) Failure Mode
Aluminum 2017 A - Sandblasted 2,318 CF/SCF
Stainless steel 304 - Sandblasted 2,188 SCF
Electro galvanized steel - Sandblasted 1,884 AF
Electro galvanized steel - Acetone wipe 2,391 CF
ABS - Sanded + Isopropanol wipe 435 SF
PC Sanded + Isopropanol + Primer** 363 AF
PVC Sanded + Isopropanol + Primer** 725 SF
PMMA - Sanded + Isopropanol wipe 725 SF
PA6E - Sanded + Isopropanol + Primer** 362 SF
GFR Polyester Isopropanol wipe 1,159 DF
CF: Cohesive Failure AF: Adhesive Failure SCF: Special Cohesive Failure
SF: Substrate Failure DF: Delamiantion Failure **Sika Advanced Materials Primer
Substrate Preparation
The item to be bonded must be free of all dirt, oil or other foreign matter. A clean, dry surface is a
must. Please consult our Technical Support and refer to the technical data sheet about surface
preparations to choose adapted degreaser or cleaner. Wet Lay- up Polyester or Vinyl ester must be
primed or grinded prior to bonding. Infused Polyester or Vinyl ester: remove the peel ply just before
bonding.
Equipment
ADEKIT A236-25 and A236-120 packaged in 400 ml cartridges require a pneumatic gun.
Please consult our technical department for applications needing a machine.
HANDLING PRECAUTIONS
Normal health and safety precautions should be observed when handling these products :
Ensure good ventilation.
Wear gloves, glasses and protective clothes.
For further information, please consult the Safety Data Sheets.
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
6
STORAGE CONDITIONS
Product shelf life of Adekit A236-25 and Adekit A236-120 resin and hardner is 9 monthswhen
stored in original unopened containers between 65 77 F (15 25 C).
PACKAGING
Packaging information on request, please contact your local sales representative or find
your local contact on www.sikaadvancedresins.us
LEGAL NOTICE
The information, and, in particular, the recommendations relating to the application and end-use of
Sika products, are given in good faith based on Sika s current knowledge and experience of the products
when properly stored, handled and applied under normal conditions in accordance with Sika s
recommendations. In practice, the differences in materials, substrates and actual site conditions are
such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability
arising out of any legal relationship whatsoever, can be inferred either from this information, or from
any written recommendations, or from any other advice offered. The user of the product must test the
product s suitability for the intended application and purpose. Sika reserves the right to change the
properties of its products. The proprietary rights of third parties must be observed. All orders are
accepted subject to our current terms of sale and delivery. Users must always refer to the most recent
issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on
request.
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
7
CONTACT ADVANCED RESINS
GERMANY
Stuttgarter Stra e 139
72574 Bad Urach GERMANY
Tel.: (+49) 7 125 940 492
Fax. : (+49) 7 125 940 401
E-mail : tooling@de.sika.com
Website : www.sikaadvancedresins.de
FRANCE
ZI des B thunes - 15, Rue de l Equerre
95310 Saint-Ouen-l Aum ne
CS 40444
95005 CERGY PONTOISE Cedex FRANCE
Tel.: (+33) 1 344 034 60
Fax: (+33) 1 342 197 87
E-mail: advanced.resins@fr.sika.com
Website : www.sikaadvancedresins.fr
SPAIN
Pol gon Industrial Congost - Guardaagulles, 8
08520 LES FRANQUESES DEL VALLES SPAIN
Tel.: (+34) 932 25 16 20
E-mail: spain@axson.com
Website: www.sikaadvancedresins.es
ITALY
Via Morandi 15
21047 Saronno (Va) ITALY
Tel.: (+39) 02 9670 2336
Fax: (+39) 02 9670 2369
E-mail: axson@axson.it
Website: www.sikaadvancedresins.it
UNITED KINGDOM
Unit 15 Studlands Park Ind. Estate
Newmarket Suffolk, CB8 7AU UNITED KINGDOM
Tel.: (+44) 1638 660 062
Fax: (+44) 1638 665 078
E-mail: sales.uk@axson.com
Website: www.sikaadvancedresins.uk
SLOVAKIA
Tovarenska 49
95301 ZLATE MORAVCE SLOVAKIA
Tel: (+421) 376 422 526
Fax: (+421) 376 422 527
E-mail: axson.sk@axson.com
Web site: www.sikaadvancedresins.sk
UNITED STATES
30800 Stephenson Highway
Madison Heights, Michigan 48071 USA
Tel.: (+1) 248 588-2270
Fax: (+1) 248 577-0810
E-mail: axsonmh@axson.com
Web site: www.sikaadvancedresins.us
MEXICO
Ignacio Ram rez #20
Despacho 202 Col. Tabacalera
C.P. 06030 CDMX MEXICO
Tel.: (+52) 55 5264 4922
Fax: (+52) 55 5264 4916
E-mail: marketing@axson.com.mx
Website: www.sikaadvancedresins.mx
CHINA
N 53 Tai Gu Road
Wai Gao Qiao
Free Trade Zone, Pudong
200131 Shanghai CHINA
T l.: (+86) 21 5868 3037
Fax: (+86) 21 5868 2601
E-mail: marketing.china@axson.com
Website: www.sikaadvancedresins .cn
JAPAN
2-5-12 Onishi Okazaki Aichi
444-0871 JAPAN
Tel.: (+81) 564 26 2591
Fax: (+81) 564 26 2593
E-mail: sales.japan@axson.com
Website: www.sikaadvancedresins.jp
INDIA
Office n 8, Building Symphony C - 3rd Floor
Range Hills Road
Bhosale Nagar
PUNE 411 020 INDIA
Tel: (+ 91) 20 25 56 07 10
Fax: (+ 91) 20 25 56 07 12
E-mail: info.india@axson.com
Website: www.sikaadvancedresins.in
by | Sep 27, 2025
by | Sep 27, 2025
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
2
TECHNICAL DATA SHEET
Adekit A 236 with -25 minute (Fast) or -125 minute (Slow) hardeners
POLYURETHANE ADHESIVE SYSTEM
FOR LARGE COMPOSITE PARTS BONDING
DESCRIPTION
Bonding of large composite parts (RTM, SMC, GRP, Laminate), metallic structures, plywood for application
requiring high performances and flexibility in transport industries (truck, bus) and Marine (hull bonding,
deck bonding, interior design). Two cure speeds available : Adekit A 236 25 (25 minute) and Adekit A
236 120 (120 minute).
PROPERTIES
Non sagging paste product with gap
fill up to 30mm in vertical and
ceiling application; 60mm in horizontal
Two separate cured color
options/mixing colors depending on
system used (25 minute or 120 minute).
Excellent strength to dynamic loads
(vibration and impact)
Odor and solvent free
Long open time with reduced handling
time
Usable with pneumatic dispensing guns
Comes in 400 ml, 600 ml cartridges or
drum units
PHYSICAL PROPERTIES (Adekit A 236-25)
Composition Adekit A 236-25
Polyol
Adekit A 236-25
Isocyanate
MIXED
Mix ratio by weight
Mix ratio by volume at 25 C
92
100
100
100
Aspect Paste Paste Paste
Color Black Beige Light Gray
Viscosity 25 C (25 C) 160,000 260,000 40,000 70,000 Paste
Density at 25 C lbs./gal
(g/cc)
ASTM D792 (10.7)
1.29
(11.7)
1.40
(11.2)
1.34
Pot life (50 g.) (minutes) Brookfield 25 – 35
Sag on 40 mm bead < 5%
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
3
PHYSICAL PROPERTIES (Adekit A 236-120)
Composition Adekit A 236-120
Polyol
Adekit A 236-120
Isocyanate
MIXED
Mix ratio by weight
Mix ratio by volume at 25 C
92
100
100
100
Aspect Paste Paste Paste
Color Beige Beige Beige
Viscosity 25 C (25 C) 300,000 400,000 40,000 70,000 Paste
Density at 25 C lbs./gal
(g/cc)
ASTM D792 (10.7)
1.29
(11.7)
1.40
(11.2)
1.34
Pot life (50 g.) (minutes) Brookfield 90 - 120
Sag on 40 mm bead < 5%
MECHANICAL PROPERTIES at 23 C (Adekit A 236-25 & A 236-120)
Hardness (Shore D)* ASTM D-2240 55-60
Tensile Strength (psi) **
ASTM D-638
1,740
Elongation at break (%) ** 60
Tensile Modulus (psi) ASTM D-636 12,000
Working Temperature ( C)*** (80% lap shear retention on
aluminium after 1000 hours)
-40 - 120
*Cured 24hr at 23 C
**Cured 16Hr at 104 F (40 C)
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
4
***80% lap shear strength retention on aluminum
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
5
Mechanical Properties On Assemblies (Cured 16H at 70 C)
Lap Shear Strength at 23 C
Substrate Type/Condition *Lap Shear Strength (Psi) Failure Mode
Aluminum 2017 A - Sandblasted 2,318 CF/SCF
Stainless steel 304 - Sandblasted 2,188 SCF
Electro galvanized steel - Sandblasted 1,884 AF
Electro galvanized steel - Acetone wipe 2,391 CF
ABS - Sanded + Isopropanol wipe 435 SF
PC Sanded + Isopropanol + Primer** 363 AF
PVC Sanded + Isopropanol + Primer** 725 SF
PMMA - Sanded + Isopropanol wipe 725 SF
PA6E - Sanded + Isopropanol + Primer** 362 SF
GFR Polyester Isopropanol wipe 1,159 DF
CF: Cohesive Failure AF: Adhesive Failure SCF: Special Cohesive Failure
SF: Substrate Failure DF: Delamiantion Failure **Sika Advanced Materials Primer
Substrate Preparation
The item to be bonded must be free of all dirt, oil or other foreign matter. A clean, dry surface is a
must. Please consult our Technical Support and refer to the technical data sheet about surface
preparations to choose adapted degreaser or cleaner. Wet Lay- up Polyester or Vinyl ester must be
primed or grinded prior to bonding. Infused Polyester or Vinyl ester: remove the peel ply just before
bonding.
Equipment
ADEKIT A236-25 and A236-120 packaged in 400 ml cartridges require a pneumatic gun.
Please consult our technical department for applications needing a machine.
HANDLING PRECAUTIONS
Normal health and safety precautions should be observed when handling these products :
Ensure good ventilation.
Wear gloves, glasses and protective clothes.
For further information, please consult the Safety Data Sheets.
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
6
STORAGE CONDITIONS
Product shelf life of Adekit A236-25 and Adekit A236-120 resin and hardner is 9 monthswhen
stored in original unopened containers between 65 77 F (15 25 C).
PACKAGING
Packaging information on request, please contact your local sales representative or find
your local contact on www.sikaadvancedresins.us
LEGAL NOTICE
The information, and, in particular, the recommendations relating to the application and end-use of
Sika products, are given in good faith based on Sika s current knowledge and experience of the products
when properly stored, handled and applied under normal conditions in accordance with Sika s
recommendations. In practice, the differences in materials, substrates and actual site conditions are
such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability
arising out of any legal relationship whatsoever, can be inferred either from this information, or from
any written recommendations, or from any other advice offered. The user of the product must test the
product s suitability for the intended application and purpose. Sika reserves the right to change the
properties of its products. The proprietary rights of third parties must be observed. All orders are
accepted subject to our current terms of sale and delivery. Users must always refer to the most recent
issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on
request.
TECHNICAL DATA SHEET
Adekit A 236
February 19, Version 03 /2019
7
CONTACT ADVANCED RESINS
GERMANY
Stuttgarter Stra e 139
72574 Bad Urach GERMANY
Tel.: (+49) 7 125 940 492
Fax. : (+49) 7 125 940 401
E-mail : tooling@de.sika.com
Website : www.sikaadvancedresins.de
FRANCE
ZI des B thunes - 15, Rue de l Equerre
95310 Saint-Ouen-l Aum ne
CS 40444
95005 CERGY PONTOISE Cedex FRANCE
Tel.: (+33) 1 344 034 60
Fax: (+33) 1 342 197 87
E-mail: advanced.resins@fr.sika.com
Website : www.sikaadvancedresins.fr
SPAIN
Pol gon Industrial Congost - Guardaagulles, 8
08520 LES FRANQUESES DEL VALLES SPAIN
Tel.: (+34) 932 25 16 20
E-mail: spain@axson.com
Website: www.sikaadvancedresins.es
ITALY
Via Morandi 15
21047 Saronno (Va) ITALY
Tel.: (+39) 02 9670 2336
Fax: (+39) 02 9670 2369
E-mail: axson@axson.it
Website: www.sikaadvancedresins.it
UNITED KINGDOM
Unit 15 Studlands Park Ind. Estate
Newmarket Suffolk, CB8 7AU UNITED KINGDOM
Tel.: (+44) 1638 660 062
Fax: (+44) 1638 665 078
E-mail: sales.uk@axson.com
Website: www.sikaadvancedresins.uk
SLOVAKIA
Tovarenska 49
95301 ZLATE MORAVCE SLOVAKIA
Tel: (+421) 376 422 526
Fax: (+421) 376 422 527
E-mail: axson.sk@axson.com
Web site: www.sikaadvancedresins.sk
UNITED STATES
30800 Stephenson Highway
Madison Heights, Michigan 48071 USA
Tel.: (+1) 248 588-2270
Fax: (+1) 248 577-0810
E-mail: axsonmh@axson.com
Web site: www.sikaadvancedresins.us
MEXICO
Ignacio Ram rez #20
Despacho 202 Col. Tabacalera
C.P. 06030 CDMX MEXICO
Tel.: (+52) 55 5264 4922
Fax: (+52) 55 5264 4916
E-mail: marketing@axson.com.mx
Website: www.sikaadvancedresins.mx
CHINA
N 53 Tai Gu Road
Wai Gao Qiao
Free Trade Zone, Pudong
200131 Shanghai CHINA
T l.: (+86) 21 5868 3037
Fax: (+86) 21 5868 2601
E-mail: marketing.china@axson.com
Website: www.sikaadvancedresins .cn
JAPAN
2-5-12 Onishi Okazaki Aichi
444-0871 JAPAN
Tel.: (+81) 564 26 2591
Fax: (+81) 564 26 2593
E-mail: sales.japan@axson.com
Website: www.sikaadvancedresins.jp
INDIA
Office n 8, Building Symphony C - 3rd Floor
Range Hills Road
Bhosale Nagar
PUNE 411 020 INDIA
Tel: (+ 91) 20 25 56 07 10
Fax: (+ 91) 20 25 56 07 12
E-mail: info.india@axson.com
Website: www.sikaadvancedresins.in
by | Sep 27, 2025
PRODUCT DATA SHEET
Sikaflex -292i
Version 04.01 (04 – 2023), en_US
012001212924001000
PRODUCT DATA SHEET
Sikaflex -292i
Multipurpose adhesive for marine applications
TYPICAL PRODUCT DATA (FURTHER VALUES SEE SAFETY DATA SHEET)
Chemical base 1-component polyurethane
Color (CQP001-1) White
Cure mechanism Moisture-curing
Density (uncured) 1.3 kg/l (10.8 lb/gal)
Non-sag properties (CQP061-1) Very good
Application temperature 10 40 C (50 104 F)
Skin time (CQP019-1) 40 minutes A
Open time (CQP526-1) 30 minutes A
Curing speed (CQP049-1) (see diagram 1)
Shrinkage (CQP014-1) 2 %
Shore A hardness (CQP023-1 / ISO 48-4) 40
Tensile strength (CQP036-1 / ISO 527) 3 MPa (430 psi)
Elongation at break (CQP036-1 / ISO 527) 400 %
Tear propagation resistance (CQP045-1 / ISO 34) 8 N/mm (45 pli)
Tensile lap-shear strength (CQP046-1 / ISO 4587) 2 MPa (290 psi)
Service temperature (CQP509-1 / CQP513-1)
4 hours
1 hour
-50 90 C (-58 194 F)
120 C (248 F)
140 C (284 F)
Shelf life 12 months B
CQP = Corporate Quality Procedure A) 23 C (73 F) / 50 % r. h. B) storage below 25 C (77 F)
DESCRIPTION
Sikaflex -292i is a non-sag 1-component poly-
urethane adhesive of thixotropic, paste-like
consistency which cures on exposure to atmo-
spheric moisture. It exhibits excellent adhesive
properties and a good mechanical strength.
Sikaflex -292i meets the low spread of flame
requirements set out by the International Mari-
time Organisation (IMO).
PRODUCT BENEFITS
Good gap-filling properties
Can be painted
Bonds well to a wide variety of substrates
Wheelmark approved
Solvent free and very low VOC
AREAS OF APPLICATION
Sikaflex -292i is suitable for structural joints in
marine constructions which will be subjected to
high dynamic stresses. It is suitable to bond
metals, particularly aluminium (including anod-
ized finishes), metal primers and paint coatings
(2-component systems), or ceramic materials,
plastics such as GRP (unsaturated polyester res-
in), ABS, etc.
Seek manufacturer s advice and perform tests
on original substrates before using Sikaflex –
292i on materials prone to stress cracking.
This product is suitable for experienced profes-
sional users only. Tests with actual substrates
and conditions have to be performed ensuring
adhesion and material compatibility.
1 / 2
CURE MECHANISM
Sikaflex -292i cures by reaction with atmo-
spheric moisture. At low temperatures the wa-
ter content of the air is generally lower and the
curing reaction proceeds somewhat slower (see
diagram 1).
Diagram 1: Curing speed for Sikaflex -292i
CHEMICAL RESISTANCE
Sikaflex -292i is generally resistant to fresh wa-
ter, seawater, diluted acids and diluted caustic
solutions; temporarily resistant to fuels, miner-
al oils, vegetable and animal fats and oils; not
resistant to organic acids, glycolic alcohol, con-
centrated mineral acids and caustic solutions or
solvents.
METHOD OF APPLICATION
Surface Preparation
Surfaces must be clean, dry and free from
grease, oil and dust. Surface treatment de-
pends on the specific nature of the substrates
and is crucial for a long lasting bond. Sugges-
tions for surface preparation may be found on
the current edition of the appropriate Sika
Pre-treatment Chart.
Consider that these suggestions are based on
experience and have in any case to be verified
by tests on original substrates.
Application
Sikaflex -292i can be processed at temperat-
ures (climate and product) between 10 C and
40 C (50 F and 104 F) but changes in reactiv-
ity and application properties have to be con-
sidered. The optimum temperature for sub-
strate and sealant is between 15 C and 25 C
(59 F and 77 F).
Consider that the viscosity will increase at low
temperature. For easy application, condition
the adhesive at ambient temperature prior to
use.
To ensure a uniform thickness of the bondline
it is recommend to apply the adhesive in form
of a triangular bead (see figure 1).
Figure 1: Recommended bead configuration.
Sikaflex -292i can be processed with manual,
pneumatic or electric driven piston guns. The
open time is significantly shorter in hot and hu-
mid climate. The parts must always be installed
within the open time. Never join bonding parts
if the adhesive has built a skin.
Tooling and finishing
Tooling and finishing must be carried out within
the skin time of the sealant. It is recommended
using Sika Slick. Other finishing agents must
be tested for suitability and compatibility prior
the use.
Removal
Uncured Sikaflex -292i can be removed from
tools and equipment with Sika Remover-208
or another suitable solvent. Once cured, the
material can only be removed mechanically.
Hands and exposed skin have to be washed im-
mediately using a suitable industrial hand
cleaner and water.
Do not use solvents on skin.
FURTHER INFORMATION
Copies of the following publications are avail-
able on request:
Safety Data Sheets
Sika Pre-treatment Chart
For 1-component Polyurethanes
General Guidelines
Bonding and sealing with 1-component
Sikaflex
PACKAGING INFORMATION
Cartridge 300 ml
BASIS OF PRODUCT DATA
All technical data stated in this document are
based on laboratory tests. Actual measured
data may vary due to circumstances beyond
our control.
ENVIRONMENTAL, HEALTH AND
SAFETY
For further information and advice regarding
transportation, handling, storage and disposal
of chemical products, user should refer to the
actual Safety Data Sheets containing physical,
environmental, toxicological and other safety
related data. User must read the current actual
Safety Data Sheets before using any products.
In case of an emergency, call CHEMTREC at 1-
800-424-9300, International 703-527-3887.
LEGAL DISCLAIMER
Prior to each use of any product of Sika Corpor-
ation, its subsidiaries or affiliates ( SIKA ), the
user must always read and follow the warnings
and instructions on the product s most current
product label, Product Data Sheet and Safety
Data Sheet which are available at usa.sika.com
or by contacting SIKA s Technical Service De-
partment via email at tsmh@us.sika.com.
Nothing contained in any SIKA literature or ma-
terials relieves the user of the obligation to
read and follow the warnings and instructions
for each SIKA product as set forth in the current
product label, Product Data Sheet and Safety
Data Sheet prior to use of the SIKA product.
SIKA warrants this product for one year from
date of installation to be free from manufactur-
ing defects and to meet the technical proper-
ties on the current Product Data Sheet if used
as directed within the product s shelf life. User
determines suitability of product for intended
use and assumes all risks. User s and/or buyer s
sole remedy shall be limited to the purchase
price or replacement of this product exclusive
of any labor costs. NO OTHER WARRANTIES EX-
PRESS OR IMPLIED SHALL APPLY INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FIT-
NESS FOR A PARTICULAR PURPOSE. SIKA SHALL
NOT BE LIABLE UNDER ANY LEGAL THEORY FOR
SPECIAL OR CONSEQUENTIAL DAMAGES. SIKA
SHALL NOT BE RESPONSIBLE FOR THE USE OF
THIS PRODUCT IN A MANNER TO INFRINGE ON
ANY PATENT OR ANY OTHER INTELLECTUAL
PROPERTY RIGHTS HELD BY OTHERS. Sale of
SIKA products are subject to the Terms and
Conditions of Sale which are available at ht-
tps://usa.sika.com/en/group/SikaCorp/term-
sandconditions.html or by calling +1 800-933-
7452.
PRODUCT DATA SHEET
Sikaflex -292i
Version 04.01 (04 – 2023), en_US
012001212924001000
Sika Corporation
30800 Stephenson Highway
Madison Heights, MI 48071
U.S.A.
Telephone: +1 248-577-0020
Email: tsmh@us.sika.com
www.sikausa.com
2 / 2
by | Sep 27, 2025
PRODUCT DATA SHEET
SikaPower -1200
Version 06.01 (04 – 2022), en_GB
013106122000001000
PRODUCT DATA SHEET
SikaPower -1200
Fast curing, tough and high strength assembly adhesive
TYPICAL PRODUCT DATA (FURTHER VALUES SEE SAFETY DATA SHEET)
Properties Component A
SikaPower -1200
Component B
SikaPower -1040
Chemical base Epoxy Amine
Colour (CQP001-1)
mixed
Yellow Blue
Green
Density
mixed, calculated
1.15 g/cm3 1.25 g/cm3
1.18 g/cm3
Mixing ratio A:B by volume
A:B by weight
100:50
100:54
Solid content 100 %
Viscosity (CQP029-4) at 10 s-1120 Pa s A 45 Pa s A
Consistency Thixotropic paste
Application temperature 15 30 C
Open time (CQP046-11 / ISO 4587) 45 min B, C, D
Curing time (CQP046-9, ISO4587) at 23 C
at 70 C
48 hours
2 hours
Tensile strength (CQP543-1 / ISO 527) 40 MPa C, E
E-Modulus (CQP543-1 / ISO 527) 2600 MPa C, E
Elongation at break (CQP543-1 / ISO 527) 3.5 % C, E
Tensile lap-shear strength (CQP046-9 / ISO 4587) 20 MPa C, D, E
Critical stress intensity factor KIc (ISO 13586) 2.7 m1/2 MPa C, E, F
Critical energy release rate GIc (ISO 13586) 3.5 N/mm C, E, F
Glass transition temperature (CQP509-1 / ISO 6721) 90 C E
Shelf life (CQP016-1) 12 months G
CQP = Corporate Quality Procedure A) Rheometer PP = 25, d = 1 mm B) cured for 7 days at 23 C
C) 23 C / 50 % r. h. D) adhesive layer: 25 x 10 x 3 mm / on GFRP E) cured for 4 hours at 70 C
F) CT-specimens (Optical Crack Tracking) G) stored between 10 and 35 C
DESCRIPTION
SikaPower -1200 is a tough, high strength,
solvent free, thixotropic, fast curing epoxy ad-
hesive. It is designed for fast assembly bond-
ing of structural composite substrates, like
GFRP and CFRP laminates, as well as metallic
substrates. The adhesive cures by polyaddi-
tion of the two components.
PRODUCT BENEFITS
High fatigue and impact resistance
Long open time at high temperature and hu-
midity
Cures at room temperature
Accelerated curing and higher mechanical
strength with heat
Good adhesion to fiber-reinforced plastics
Does not contain solvents or PVC
AREAS OF APPLICATION
SikaPower -1200 is suitable for fast assembly
bonding of highly stressed components, espe-
cially if high strength and high fatigue proper-
ties are required.
This product is suitable for professional exper-
ienced users only. Tests with actual substrates
and conditions have to be performed ensur-
ing adhesion and material compatibility.
1 / 2
CURE MECHANISM
SikaPower -1200 cures by chemical reaction
of the two components at room temperature.
Higher temperatures speed up the curing pro-
cess and lower temperatures slow down the
curing process. The final glass transition tem-
perature, as well as the tensile and shear
strengths, may be increased with higher cur-
ing temperature.
CHEMICAL RESISTANCE
In view of potential chemical or thermal ex-
posure, it is required to conduct a project re-
lated testing.
METHOD OF APPLICATION
Surface Preparation
SikaPower -1200 adheres usually well to
fiber-reinforced plastics if applied sub-
sequently after the removal of the protective
peel ply.
Surfaces must be clean, dry and free from
grease, oil and dust. Surface treatment may
be required depending on the specific nature
of the substrates. All pre-treatment steps
must be confirmed by preliminary tests on
original substrates considering specific condi-
tions in the assembly process.
Application
SikaPower -1200 is dispensed from dual cart-
ridges with adequate manual or pneumatic
guns. Extrude adhesive without mixer to
equalize the filling levels. Attach the mixer
and dispose of the first few cm of the bead
before the application.
For advice on selecting and setting up a suit-
able pump system, contact the System Engin-
eering Department of Sika Industry.
Removal
Uncured SikaPower -1200 may be removed
from tools and equipment with Sika Re-
mover-208 or another suitable solvent. Once
cured, the material can only be removed
mechanically.
Hands and exposed skin have to be washed
immediately using hand wipes such as Sika
Cleaner-350H cleaning towels or a suitable in-
dustrial hand cleaner and water.
Do not use solvents on skin.
STORAGE CONDITIONS
SikaPower -1200 has to be stored between
10 C and 35 C in a dry place. Do not expose
to direct sunlight of frost. After opening of
the packaging, the contents have to be pro-
tected against humidity.
FURTHER INFORMATION
The information herein is offered for general
guidance only. Advice on specific applications
is available on request from the Technical De-
partment of Sika Industry.
Copies of the following publications are avail-
able on request:
Safety Data Sheets
PACKAGING INFORMATION
SikaPower -1200 (A)
Cartridge 400 ml
Mixer: Sulzer MixPacTM MFH 10-24T
Cartridge 450 ml
Mixer: Sulzer MixPacTM MGQ 08-24T
BASIS OF PRODUCT DATA
All technical data stated in this document are
based on laboratory tests. Actual measured
data may vary due to circumstances beyond
our control.
HEALTH AND SAFETY INFORMATION
User must read the most recent correspond-
ing Safety Data Sheets (SDS) before using any
products. The SDS provides information and
advice on the safe handling, storage and dis-
posal of chemical products and contains phys-
ical, ecological, toxicological and other safety-
related data.
DISCLAIMER
The information, and, in particular, the re-
commendations relating to the application
and end-use of Sika products, are given in
good faith based on Sika’s current knowledge
and experience of the products when prop-
erly stored, handled and applied under nor-
mal conditions in accordance with Sika’s re-
commendations. In practice, the differences
in materials, substrates and actual site condi-
tions are such that no warranty in respect of
merchantability or of fitness for a particular
purpose, nor any liability arising out of any
legal relationship whatsoever, can be inferred
either from this information, or from any writ-
ten recommendations, or from any other ad-
vice offered. The user of the product must
test the product’s suitability for the intended
application and purpose. Sika reserves the
right to change the properties of its products.
The proprietary rights of third parties must be
observed. All orders are accepted subject to
our current terms of sale and delivery. Users
must always refer to the most recent issue of
the local Product Data Sheet for the product
concerned, copies of which will be supplied
on request.
PRODUCT DATA SHEET
SikaPower -1200
Version 06.01 (04 – 2022), en_GB
013106122000001000
SIKA LIMITED
Watchmead
Welwyn Garden City
Hertfordshire, AL7 1BQ
Tel: 01707 394444
Web: www.sika.co.uk
Twitter: @SikaLimited
2 / 2
by | Sep 27, 2025
English
June, 2023Last Revision Date:
March, 2021Supersedes:
Technical Data Sheet
3M Polyurethane Sealant 540
Product Description
3M 500-Series Polyurethane Construction Sealant, Polyurethane Sealant and Polyurethane Adhesive Sealant products are one component, moisture curing products
which form permanent elastic bonds. They bond to a wide variety of materials including plastics, metals, fiberglass, and wood. They are formulated to have a wide variety of
Shore A hardness, open times, and performance parameters to meet many application needs.
Product Features
Technical Information Note
The following technical information and data should be considered representative or typical only and should not be used for specification purposes.
Typical Uncured Physical Properties
Property Values Additional Information
Consistency Medium Paste
Typical Mixed Physical Properties
Property Values Additional Information
Tack Free Time 60 to 90 min View
Test Condition: Room Temperature
Rate of Cure 1 to 8 in per 24 hr View
Test Condition: Room Temperature
Rate of Cure 3 mm per 24 hr View
Test Condition: Room Temperature
Typical Cured Characteristics
Property Values Additional Information
Shore A Hardness 40 View
Test Method: ASTM C661
EN – June, 2023 1/6 3M Polyurethane Sealant 540
Modulus at 100% Elongation 0.9 MPa View
Test Method: ASTM D412
Modulus at 100% Elongation 125 lb/in View
Test Method: ASTM D412
Typical Performance Characteristics
Property Values Additional Information
Tensile Strength 2.1 MPa View
Test Method: ASTM D412
Tensile Strength 300 lb/in View
Test Method: ASTM D412
Elongation at Break >600 % View
Test Method: ASTM D412
Long Term Temp C 90 C View
Test Condition: Long Term (day, weeks)
Minimum Long Term Temperature Resistance -40 C View
Test Condition: Long Term (day, weeks)
Long Term Temp F 194 F View
Test Condition: Long Term (day, weeks)
Minimum Long Term Temperature Resistance -40 F View
Test Condition: Long Term (day, weeks)
Application Temperature 5 to 35 C
Application Temperature 40 to 95 F
Typical Physical Properties
EN – June, 2023 2/6 3M Polyurethane Sealant 540
Property Values Additional Information
VOC 53.7 g/L
VOC 0.448 lb/gal
Approximate Coverage 38 lineal m View
Notes: 10.5 oz. [310 mm Cartridge]; 1/8 in (3 mm) bead
Approximate Coverage 126 lineal ft View
Notes: 10.5 oz. [310 mm Cartridge]; 1/8 in (3 mm) bead
Specific Gravity 1.17
Sagging (ISO 7390) None
Water and salt spray resistance Excellent
Compatibility with paints Water based: yes
Solvent based: test beforehand
Product Certifications and Listings
Typical Environmental Performance
Long term exposure to temperatures greater than 194 F (90 C) will decrease tensile strength over time. Do not use these products in applications where the temperatures
will continuously exceed 194 F (90 C).
Storage and Shelf Life
Polyurethane sealants and adhesive sealants must be stored in a controlled environment to maximize shelf life. Store the products in the original unopened containers below
77 F (25C).
When stored at recommended conditions, the shelf life of cartridges and sausage packs is 15 months from the date of manufacture. For 5 and 55 gallon containers, the shelf
life is 6 months from date of manufacture.
Industry Specifications
NFPA 130 test report for details (ASTM E662)
NFPA 130 test report for details (BSS 7239)
Automotive Disclaimer
Select Automotive Applications: This product is an industrial product and has not been designed or tested for use in certain automotive applications, such as automotive
electric powertrain battery or high voltage applications, which may require the product to be manufactured in a IATF certified facility, meet a Ppk of 1.33 for all properties,
undergo an automotive production part approval process (PPAP), or fully adhere to automotive design or quality system requirements (e.g., IATF 16949 or VDA 6.3).
Customer assumes all responsibility and risk if customer chooses to use this product in these applications.
EN – June, 2023 3/6 3M Polyurethane Sealant 540
Bottom Matter
3M
Industrial Adhesives and Tapes Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-1000
800-362-3550
Trademarks
3M and Scotch-Brite are trademarks of 3M Company.
Handling/Application Information
Application Examples
Application Equipment
Cartridge and Sausage Pack:
A variety of applicators are available. Please contact your sales rep for assistance in selecting an applicator.
Bulk Dispensing:
A 38:1 ratio dual action piston pump with a ram is suggested. Actual equipment should be designed for your application based on the volume required. Please contact your
sales rep or the technical service group to suggest equipment manufacturers (Graco: 1-877-844-7226 or www.graco.com).
Directions for Use
Surface Preparation:
Surfaces to be sealed or bonded should be clean and dry. Surfaces should be free from grease, mold release, oil, water/condensation, and other contaminants that may
affect the adhesion of the sealant. Abrading with 180 to 220 grit abrasive followed by a solvent wipe will improve the bond strength. Suitable solvents include 3M
Adhesive Remover or methyl ethyl ketone (MEK).*
*When using solvents, use in a well ventilated area. Extinguish all sources of ignition in the work area and observe product directions for use and precautionary measures.
Refer to product label and MSDS for further precautions. Always pre-test solvent to ensure it is compatible with substrates.
Local and federal air quality regulations may regulate or prohibit the use of these products or surface preparation and cleanup materials. Consult local and federal air quality
regulations before using these products.
Note: Alcohol will interfere with the curing process and extra care must be taken when using alcohol as a cleaning solvent to prevent any contact with the sealant.
Primer:
Use of a primer is an extra step and cost and will depend on substrates and the final end use. Using primer can improve the corrosion resistance of certain metals as well as
improve the durability of the bond when exposed to high humidity conditions. For most applications, high strength bonds on metal can be achieved without the use of a
primer. Pre-testing for adhesion is suggested to determine if a primer is needed. Contact your 3M Technical Service representative for primer recommendation and
application advice.
Application:
Loading the applicator gun: make sure the applicator is set up with correct plunger attachment for cartridge or sausage pack.
Cartridge: Puncture seal in nozzle and remove the pull-tab seal at the bottom of the cartridge. Load into applicator and fix retaining ring (if applicable). Assemble the nozzle
(if applicable) and cut to desired size and shape.
Sausage Pack: Make a 1″ slit close to the crimp on one end of the sausage pack. Load the sausage pack into the applicator barrel (slit side out). Place the rounded end of the
supplied sausage nozzle onto the slit end of the sausage package and fix with retaining ring. Cut nozzle to desired size and shape.
Product should be used within 24 hours after seal is punctured. Dispense product with the nozzle tip in contact with the substrate to insure good gap filling. Bonding must
occur within the first 50% of published skin time
Do not apply polyurethane sealants and adhesive sealants on frozen nor wet surfaces. Do not apply over silicone nor in the presence of curing silicone nor hybrid products.
Avoid contact with alcohol and solvents during curing. Sealant can be tooled immediately after applying to give desired appearance.
EN – June, 2023 4/6 3M Polyurethane Sealant 540
Cleanup:
While sealant is still soft, cleaning can be done with the same solvents used for surface preparation. Avoid cleaning with alcohol as it will interfere with the curing process.
If sealant is already cured, removal is done mechanically with razor knife, piano wire, sanding or 3M Scotch-Brite Molding Adhesive and Stripe Removal Disc. This disc
is available from 3M Automotive Aftermarket Division.
References
Property Values
3m.com Product Page https://www.3m.com/3M/en_US/p/d/b40066985/
Safety Data Sheet SDS https://www.3m.com/3M/en_US/company-us/SDS-search/results/?
gsaAction=msdsSRA&msdsLocale=en_US&co=ptn&q=540
Family Group
Link Tags:
525 540 550FC 551 560
Products Long Term Temp C Long Term Temp F Rate of Cure
Minimum Long Term
Temperature Resistance
Color
525 N/A N/A N/A N/A N/A
560 N/A N/A N/A N/A N/A
540 90 C 194 F 3 mm per 24 hr -40 C N/A
551 90 C 194 F N/A -40 C White
550FC 90 C 194 F 4 mm per 24 hr -40 C N/A
ISO Statement
This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001 standards.
Precautionary Information
Refer to Product Label and Material Safety Data Sheet for health and safety information before using this product. For additional health and safety information, call 1-800-
364-3577 or (651) 737-6501.
Information
The technical information, guidance, and other statements contained in this document or otherwise provided by 3M are based upon records, tests,
or experience that 3M believes to be reliable, but the accuracy, completeness, and representative nature of such information is not guaranteed. Such information is
intended for people with knowledge and technical skills sufficient to assess and apply their own informed judgment to the information. No license under any 3M or third
party intellectual property rights is granted or implied with this information.
Technical Information:
Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use and performance of a 3M product in a
particular application. As a result, customer is solely responsible for evaluating the product and determining whether it is appropriate and suitable for customer s
application, including conducting a workplace hazard assessment and reviewing all applicable regulations and standards (e.g., OSHA, ANSI, etc.). Failure to properly
evaluate, select, and use a 3M product and appropriate safety products, or to meet all applicable safety regulations, may result in injury, sickness, death, and/or harm to
property.
Product Selection and Use:
Unless a different warranty is specifically stated on the applicable 3M product packaging or product literature (in which case
such warranty governs), 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER
WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE. If a 3M product does not conform to this
Warranty, Limited Remedy, and Disclaimer:
EN – June, 2023 5/6 3M Polyurethane Sealant 540
warranty, then the sole and exclusive remedy is, at 3M s option, replacement of the 3M product or refund of the purchase price.
Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be liable for any loss or damage arising from or
related to the 3M product, whether direct, indirect, special, incidental, or consequential (including, but not limited to, lost profits or business opportunity), regardless of the
legal or equitable theory asserted, including, but not limited to, warranty, contract, negligence, or strict liability.
Limitation of Liability:
3M industrial and occupational products are intended, labeled, and packaged for sale to trained industrial and occupational customers for workplace use.
Unless specifically stated otherwise on the applicable product packaging or literature, these products are not intended, labeled, or packaged for sale to or use by consumers
(e.g., for home, personal, primary or secondary school, recreational/sporting, or other uses not described in the applicable product packaging or literature), and must be
selected and used in compliance with applicable health and safety regulations and standards (e.g., U.S. OSHA, ANSI), as well as all product literature, user instructions,
warnings, and limitations, and the user must take any action required under any recall, field action or other product use notice. Misuse of 3M industrial and occupational
products may result in injury, sickness, or death. For help with product selection and use, consult your on-site safety professional, industrial hygienist, or other subject
matter expert. For additional product information, visit www.3M.com.
Disclaimer:
Please recycle. 3M 2014
EN – June, 2023 6/6 3M Polyurethane Sealant 540
by | Sep 27, 2025
1
Scotch-Weld
Epoxy Adhesives
DP460 Off-White and
DP460NS
Technical Data Sheet January 2019
Product Description 3M Scotch-Weld Epoxy Adhesives DP460 Off-White and DP460NS
are high performance, two-part epoxy adhesives offering outstanding
shear and peel adhesion, and very high levels of durability.
Features High shear strength High peel strength
60 minute work life Non sag (DP460NS)
Easy mixing
Typical Uncured
Physical
Properties
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Product
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
Viscosity (approx.)
@ 73 F (23 C)
Base
Accelerator
20,000-50,000 cps
8,000-14,000 cps
150,000-275,000 cps
8,000-14,000 cps
Base Resin Base
Accelerator
epoxy
amine
epoxy
amine
Color Base
Accelerator
white
amber
white
amber
Net Weight Base 9.3-9.7 9.3-9.7
Lbs./Gallon Accelerator 8.8-9.2 8.8-9.2
Mix Ratio (B:A) Volume 2:1 2:1
Weight 2:0.96 2:0.96
Work life, 73 F (23 C) 20 g mixed
10 g mixed
5 g mixed
60 minutes
75 minutes
90 minutes
60 minutes
60 minutes
60 minutes
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
2
Typical Cured
Thermal
Properties
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Product 3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
Physical
Color
Off-white Off-white
Shore D Hardness 75-80 78-84
Thermal
Coefficient of Below Tg
Thermal Expansion Above Tg
(in./in./ C)
59 x 10
-6
159 x 10
-6
74.44 x 10
-6
166 x 10
-6
Thermal Conductivity
(btu – ft./ft.
2 – hr. – F) @ 45 C
0.104 0.104
Electrical
Dielectric Strength (ASTM D 149)
1100 volts/mil
727 volts/mil
Volume Resistivity (ASTM D 257) 2.4 x 10
14 ohm-cm 3.25 x 10
15 ohm-cm
Typical Curing
Characteristics
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Rate of Strength Build-Up
Aluminum, Overlap Shear (7 mil Bondline) (ASTM D 1002-72)
Bonds Tested at 73 F (23 C)
3M Scotch-Weld Epoxy Adhesive DP460 Off-White
Time in Oven Cure Temperature
73 F (23 C) 120 F
1
(49 C) 140 F
1
(60 C)
30 minutes <50 3000/60
2
60 1300 4500/60
2
90 4300/60
2
2 hours 4400/60
2
4800
3 4800/60
2
5 400
6 1000
7 3500
24 4000/60
2
3M Scotch-Weld Epoxy Adhesive DP460NS
Time in Oven Cure Temperature
73 F (23 C) 120 F
1
(49 C) 160 F
1
(71 C)
15 minutes 4860
30 10 5250
60 2800 5300
2 hours 1 5050 5470
4 46 5400 5320
6 970 5570 5140
24 4500 5210
1
This represents the oven temperature to which the bonds were subjected for the prescribed time. The average bondline temperature
during the cure time will be somewhat lower than the oven temperature.
2
The value in the denominator is the expected minimum 73 F (23 C) T-peel strength (piw) measured after the indicated cure cycle.
NOTE: The data in this Technical Data Sheet were generated using the 3M EPX Applicator System equipped with an EPX static mixer,
according to manufacturer s directions. Thorough hand-mixing will afford comparable results.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
3
Typical
Adhesive
Performance
Characteristics
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing
A. Overlap Shear (ASTM D 1002-72)
Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These
bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two
panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in.
wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All
strengths were measured at 73 F (23 C) except where noted.
The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for
plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060
in.; other metals, 0.05-0.064 in.; rubbers, 0.125 in.; plastics, 0.125 in.
B. T-peel (ASTM D 1876-61T)
T-peel strengths were measured on 1 in. wide bonds at 73 F (23 C). The testing jaw
separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
C. Bell Peel (ASTM D 3167)
Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The
testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to
0.025 in. thick adherends.
D. Cure Cycle
With the exception of Rate of Strength Build-Up Tests, all bonds, were cured 7 days at 73 F
(23 C) at 50% RH before testing or subjected to further conditioning or environmental
aging.
Aluminum, Overlap Shear, at Temperature (PSI)
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
-67 F (-55 C) 4500 4900
73 F (23 C) 4500 4650
180 F (82 C) (15 min.)
1
700 1360
(30 min.)
1
1000 1810
(60 min.)
1
1400 2630
(4 hr.)
1
2500 2680
250 F (121 C) (15 min.)
1
220 420
1
Represents time in test chamber oven before test.
Metals, Overlap Shear, Tested @ 73 F (23 C) (PSI)
Aluminum Etched 4500 4500
Oakite degreased 3200 2300
MEK/abrade/MEK 3500 2670
Cold Rolled Steel Oakite degreased 3500
MEK/abrade/MEK 2800 3600
Copper MEK/abrade/MEK 4000 4400
Brass MEK/abrade/MEK 3400
CDA 260 4000
Cartridge 4200
Stainless Steel MEK/abrade/MEK 4000 2400
Galvanized Steel - Oakite degreased
2000
2480 Hot dipped
Electrodeposited 2100 3000
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
4
Typical
Adhesive
Performance
Characteristics
(continued)
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing
Aluminum, T-Peel (PIW), at Temperature
Aluminum, etched (17-20 mil bondline)
Metals, T-Peel, Tested @ 73 F (23 C) (PIW)
Aluminum Bell Peel (PIW), at Temperature (ASTM D 3167)
Other Substrates, Overlap Shear Tested @ 73 F (23 C)
1
Isopropyl Alcohol Wipe. See Surface Preparation Section D for additional information.
2
Isopropyl Alcohol/Abrade/Isopropyl Alcohol: See Surface Preparation Section E for additional
information.
3
Substrate failure
Aluminum, etched 17-20 mil bondline
5-8 mil bondline
60
50
not tested
Cold Rolled Steel 17-20 mil bondline
Oakite degreased
MEK/abrade/MEK
40
25
not tested
Temperature
3M Scotch-Weld
Epoxy Adhesive DP460NS
-67 F (-55 C)
73 F (23 C)
180 F (82 C)
19
77
39
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
-67 F (-55 C) 5-10 3-5
73 F (23 C) 60 60
180 F (82 C) 3-5 20
Substrate
Surf. Prep.
1
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White DP460NS
Surf. Prep.
2
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White DP460NS
ABS 300 345 575 572
PVC 500 815
3
350 313
3
Polycarbonate 400 380 500 390
Polyacrylic 220 210 330 270
Polystryene 450 320 475
3
490
FRP 800 570 1000
3
1379
3
Phenolic 1400
3
1210
3
1400
3
1231
3
SBR/Steel 150
3
130 140
3
239
3
Neoprene/Steel 100 90 120
3
114
3
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
5
Typical
Adhesive
Performance
Characteristics
(continued)
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing (continued)
Environmental Resistance, Aluminum (Etched)
Measured by Overlap Shear Tested @ 73 F (23 C) (PSI)
1
(ASTM D 1002-72)
Environment
Condition
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White
DP460NS
DP460 Off-White
DP460NS
73 F (23 C)/50% RH 30 d
2
5200 5460
Distilled Water 30 d, i
3
5100 4550
Water Vapor 120 F (49 C)/100% RH, 30 d
200 F (93 C)/100% RH, 14 d
4500
3100
3920
3370
Antifreeze/H2O (50/50) 180 F (82 C), 30 d, i 5000 4400
Isopropyl Alcohol 73 F (23 C), 30 d, i 5700 5320
Methyl Ethyl Ketone 73 F (23 C), 30 d, i 4200 4000
Salt Spray (5%) 95 F (35 C), 30 d 5100 5200
Skydrol LD-4 150 F (66 C), 30 d, i 3700 5250
1
Data reported are actual values from the lots tested and may be higher than values published elsewhere in this Technical Data Sheet.
2
d = days
3
i = immersion
Environmental Resistance, Galvanized Steels
1
Measured by Overlap Shear Tested @ 73 F (23 C) (PSI)
2
(ASTM D 1002-72)
Environment
Condition
Hot Dipped
3M Scotch-Weld
Epoxy Adhesive
DP460 DP460
Off-White NS
Electrodeposited
3M Scotch-Weld
Epoxy Adhesive
DP460 DP460
Off-White NS
73 F (23 C)/50% RH 30 d
3
2200
not tested
2300
not tested
Distilled Water 30 d, i
4
2300
not tested 2300
not tested
Water Vapor 120 F (49 C)/100% RH, 30 d
200 F (93 C)/100% RH, 14 d
1900
1500
not tested
2000
1000
not tested
Antifreeze/H2O
(50/50)
180 F (82 C), 30 d, i 2000
not tested 1950
not tested
Isopropyl Alcohol 73 F (23 C), 30 d, i 2000
not tested 2200
not tested
Methyl Ethyl Ketone 73 F (23 C), 30 d, i 2000
not tested 2200
not tested
Trichloroethane 73 F (23 C), 30 d, i 2300
not tested 2300
not tested
Salt Spray (5%) 95 F (35 C), 30d 1900
not tested 1500
not tested
1
Hot dipped or electrodeposited. Galvanized steels may afford a wide spectrum of performance due to the diversity of surfaces
available. The user should test to determine specific performance.
2
Data reported are actual values from the lots tested and may be higher than values published elsewhere in this Technical Data Sheet.
3
d = days
4
i = immersion
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
6
3M EPX
Pneumatic
Applicator
Delivery Rates
200 ml Applicator Maximum Pressure 58 psi
Adhesive*
6mm Nozzle
gms/minute
10mm Nozzle
gms/minute
3M Scotch-Weld Epoxy Adhesive DP460 Off-White 31.1 132.0
*Tests were run at a temperature of 70 F 2 F (21 C 1 C) and at maximum applicator pressure.
Handling/
Application
Information
Directions for Use
3M Scotch-Weld Epoxy Adhesives DP460 Off-White and DP460 NS are
supplied in dual syringe plastic duo-pak cartridges as part of the 3M EPX
Applicator System. The duo-pak cartridges are supplied in 37 ml, 200 ml and 400
ml configurations. To use the 37 ml cartridge simply insert the duo-pak cartridge
into the EPX applicator and start the plunger into the cylinders using light pressure
on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of
adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and
freely. If simultaneous mixing of Part A and Part B is desired, attach the EPX mixing
nozzle to the duo-pak cartridge and begin dispensing the adhesive.
With the 200 ml and 400 ml cartridges, the nozzle must be attached before
dispensing any material to prevent unmixed adhesive from getting into the
applicator cartridge holder. A small quantity of material should be discarded until
uniform color, consistency of product and even flow is evident.
When mixing Part A and Part B manually, the components must be mixed in the
ratio indicated in the typical uncured properties section. Complete mixing of the
two components is required to obtain optimum properties.
Two-part mixing/proportioning/dispensing equipment is available for intermittent
or production line use. These systems are ideal for line uses because of their
variable shot size and flow rate characteristics and are adaptable to most
applications.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
7
Surface Preparation The following surface preparations were used for substrates described in this
Technical Data Sheet.
A. Aluminum Etch
Optimized FPL Etch - 3M (test method C-2803)
1. Alkaline degrease Oakite 164 solution (9-11 oz./gallon water) at 190 F
10 F (88 C 5 C) for 10-20 minutes. Rinse immediately in large quantities
of cold running water (3M test method C-2802).
2. Optimized FPL Etch Solution (1 liter):
Material Amount
Distilled Water 700 ml plus balance of liter (see below)
Sodium Dichromate 28 to 67.3 grams
Sulfuric Acid 287.9 to 310.0 grams
Aluminum Chips 1.5 grams/liter of mixed solution
To prepare 1 liter of this solution, dissolve sodium dichromate in 700 ml of
distilled water. Add sulfuric acid and mix well. Add additional distilled water
to fill to 1 liter. Heat mixed solution to 66 to 71 C (150 to 160 F). Dissolve
1.5 grams of 2024 bare aluminum chips per liter of mixed solution. Gentle
agitation will help aluminum dissolve in about 24 hours.
To FPL etch panels, place them in the above solution at 150 to 160 F (66 to
71 C) for 12 to 15 minutes.
Note: Review and follow precautionary information provided by
chemical suppliers prior to preparation of this etch solution.
3. Rinse immediately in large quantities of clear running tap water.
4. Dry air dry approximately 15 minutes followed by force dry at 140 F
(60 C) maximum for 10 minutes (minimum).
5. Both surface structure and chemistry play a significant role in determining
the strength and permanence of bonded structures. It is therefore advisable
to bond or prime freshly primed clean surfaces as soon as possible after
surface preparation in order to avoid contamination and/or mechanical
damage. Please contact your 3M sales representative for primer
recommendations.
B. Oakite Degrease
Oakite 164 solutions (9-11 oz./gallon of water) at 190 F 10 F (88 C 5 C) for 2
minutes. Rinse immediately in large quantities of cold running water.
C. MEK/Abrade/MEK
Wipe surface with a methyl ethyl ketone (MEK) soaked swab, abrade and wipe
with a MEK soaked swab.* Allow solvent to evaporate before applying adhesive.
D. Isopropyl Alcohol Wipe
Wipe surface with an isopropyl alcohol soaked swab.* Allow solvent to evaporate
before applying adhesive.
E. Isopropyl Alcohol/Abrade/Isopropyl Alcohol
Wipe surface with an isopropyl alcohol soaked swab, abrade using clean fine grit
abrasives, and wipe with an isopropyl alcohol soaked swab.* Then allow solvent
to evaporate before applying adhesive.
*Note: When using solvents, extinguish all ignition sources, including pilot lights,
and follow the manufacturer s precautions and directions for use.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
8
Storage Store products at 60-80 F (15-27 C) for maximum shelf life.
Shelf Life These products have a shelf life of 24 months from date of manufacture in original containers
at room temperature
Technical
Information
The technical information, guidance, and other statements contained in this document or otherwise
provided by 3M are based upon records, tests, or experience that 3M believes to be reliable, but the
accuracy, completeness, and representative nature of such information is not guaranteed. Such information
is intended for people with knowledge and technical skills sufficient to assess and apply their own informed
judgment to the information. No license under any 3M or third party intellectual property rights is granted
or implied with this information.
Product Selection
and Use
Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use
and performance of a 3M product in a particular application. As a result, customer is solely responsible
for evaluating the product and determining whether it is appropriate and suitable for customer s
application, including conducting a workplace hazard assessment and reviewing all applicable regulations
and standards (e.g., OSHA, ANSI, etc.). Failure to properly evaluate, select, and use a 3M product and
appropriate safety products, or to meet all applicable safety regulations, may result in injury, sickness,
death, and/or harm to property.
Warranty,
Limited Remedy,
and Disclaimer
Unless a different warranty is specifically stated on the applicable 3M product packaging or product
literature (in which case such warranty governs), 3M warrants that each 3M product meets the
applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER
WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE . If a 3M
product does not conform to this warranty, then the sole and exclusive remedy is, at 3M s option,
replacement of the 3M product or refund of the purchase price.
Limitation of Liability
Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be
liable for any loss or damage arising from or related to the 3M product, whether direct, indirect, special,
incidental, or consequential (including, but not limited to, lost profits or business opportunity),
regardless of the legal or equitable theory asserted, including, but not limited to, warranty, contract,
negligence, or strict liability.
ISO 9001
This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001 standards.
Industrial Adhesives and Tapes Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-100
800-362-3550 977-369-2923 ( Fax)
www.3M.com/structuraladhesives
3M and Scotch-Weld are trademarks of
3M Company.
3M 2017 (9/17)
by | Sep 27, 2025
Technical Data Sheet
3M Hot Melt Adhesive 3792
English-US
Last Revision Date: September, 2024
Supersedes: July, 2024
Product Details Regulatory Info/SDS
Product Description
3M Hot Melt Adhesives are 100% solids, thermoplastic resins that become fluid when heated and quickly wet the
bonding surface. They cool, harden and reach bond strength in seconds, keeping production flowing by eliminating
clamps, fixturing and drying, and saving time energy and space.
3M Hot Melt 3792 is a thermoplastic adhesive with low to medium viscosity and long open times. It bonds to wide a
variety of substrates such as wood, plain and coated corrugated, sand cores, foams, many plastics, and other
lightweight materials.
Product Features
100% Solids, no VOCs
Easy to use
Long open times allow for ease use on large assemblies and large surfaces
Adhesive sets and obtains strength in seconds
Low Melt (LM) adhesives are designed for low temperature application and heat sensitive substrates
Ideal for woodworking and general industrial applications.
Technical Information Note
The following technical information and data should be considered representative or typical only and should not be used
for specification purposes.
Typical Physical Properties
Attribute Name Test Method Temperature Substrate Value
Color Clear
Density
0.95 g/cm (0.034
lb/in )
Open Time OSB 50 s
Flash Point ASTM D92-72 >232 C (>450 F)
Delivery Time 45 s
Viscosity 191 C (375 F) 5,000 cP
Open time is the max time between the application of the adhesive and joining the parts. Data based on 3.2 mm (1/8 in)
semicircular bead on non-metallic substrates at 24 C (75 F). Higher environmental temperatures and/or larger beads will lengthen
open times.
Cleveland Open Cup
Extrusion time for one 25 x 76 mm (1 x 3 in) PG cartridge.
Brookfield Thermocel Viscometer in Centipoise using a #27 Spindle @ 10 RPM.
Typical Performance Characteristics
Attribute Name Test Method Temperature Substrate Value
180 Peel Adhesion 23 C (73 F)
Flexible canvas
bonded to Douglas Fir
23 N/cm (208 oz/in)
Overlap Shear
Strength
23 C (73 F) Douglas Fir 18 kg/cm (250 lb/in )
Ball & Ring Melt PointASTM E28-67 81 C (179 F)
3M Hot Melt Adhesive 3792 | English-US 1/3
Attribute Name Value
Application Temperature 177 196 C (350 385 F)
Temperature Resistance 60 C (140 F)
Recommended application temperature range. Temperature can be adjusted to regulate desired viscosity, delivery rate and pot life.
Highest temperature that the adhesive will support a 14 kPa (2 psi) dead load
Handling/Application Information
Directions for Use
1. Surface Preparation: Surfaces must be clean, dry and dust free. Wipe with a solvent such as isopropyl alcohol for
plastic substrates to aid in removing oil and dirt.*
*Note: When using solvents, extinguish all ignition sources, including pilot lights, and follow the manufacturer s
precautions and directions for use.
2. Application: 3M Hot Melt Adhesives are designed for application with a 3M Hot Melt Applicators. Read and follow
the precautions and directions for use in the user s manual before operating the applicator. 3M Hot Melt Adhesives are
applied at 350-385 F, except the Low Melt (LM) series which are designed to be applied at 250-275 F. LM series are
adhesives designed for lower temperature application but still yield long-lasting bonds.
Extruded bead sizes can be customized using 3M applicator tips.
3. Coverage: 3M Hot Melt Adhesives yield approximately 430 linear feet per pound of adhesive when extruded as a
1/8 diameter semi-circular bead.
4. Set up time: After the bond is made, 3M Hot Melt Adhesives immediately build strength and no clamping is
necessary. Set will occur faster on cold or metallic substrates.
Industry Specifications
UL 94 – V2
Storage and Shelf Life
Store under normal conditions of 16 to 27 C (60 to 80 F) and 40 to 60% relative humidity in the original packaging,
out of direct sunlight. For best performance, use this product within 24 months from date of manufacture.
Available Sizes – Detailed
5/8 in x8 in Q
5/8 in x2 in TC
1 in x3 in PG
1/2 in x12 in AE
1/8 in Bulk
Precautionary Information
Refer to Product Label and Material Safety Data Sheet for health and safety information before using this product. For
additional health and safety information, call 1-800-364-3577
Information
Technical Information: The technical information, guidance, and other statements contained in this document or otherwise provided by 3M are based
upon records, tests, or experience that 3M believes to be reliable, but the accuracy, completeness, and representative nature of such information is not
guaranteed. Such information is intended for people with knowledge and technical skills sufficient to assess and apply their own informed judgment to the
information. No license under any 3M or third party intellectual property rights is granted or implied with this information.
Product Selection and Use: Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use and performance of
a 3M product in a particular application. As a result, customer is solely responsible for evaluating the product and determining whether it is appropriate
and suitable for customer s application, including conducting a workplace hazard assessment and reviewing all applicable regulations and standards (e.g.,
OSHA, ANSI, etc.). Failure to properly evaluate, select, and use a 3M product and appropriate safety products, or to meet all applicable safety regulations,
may result in injury, sickness, death, and/or harm to property.
Warranty, Limited Remedy, and Disclaimer: Unless a different warranty is specifically stated on the applicable 3M product packaging or product
literature (in which case such warranty governs), 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the
product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR
CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE. If a
3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M s option, replacement of the 3M product or refund of the
purchase price. Warranty claims must be made within one (1) year from the date of 3M’s shipment.
Limitation of Liability: Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be liable for any loss or
damage arising from or related to the 3M product, whether direct, indirect, special, incidental, or consequential (including, but not limited to, lost profits or
business opportunity), regardless of the legal or equitable theory asserted, including, but not limited to, warranty, contract, negligence, or strict liability.
3M Hot Melt Adhesive 3792 | English-US 2/3
Disclaimer: 3M industrial and occupational products are intended, labeled, and packaged for sale to trained industrial and occupational customers for
workplace use. Unless specifically stated otherwise on the applicable product packaging or literature, these products are not intended, labeled, or
packaged for sale to or use by consumers (e.g., for home, personal, primary or secondary school, recreational/sporting, or other uses not described in the
applicable product packaging or literature), and must be selected and used in compliance with applicable health and safety regulations and standards
(e.g., U.S. OSHA, ANSI), as well as all product literature, user instructions, warnings, and limitations, and the user must take any action required under any
recall, field action or other product use notice. Misuse of 3M industrial and occupational products may result in injury, sickness, or death. For help with
product selection and use, consult your on-site safety professional, industrial hygienist, or other subject matter expert. For additional product information,
visit www.3M.com.
ISO Statement
This product was manufactured under a 3M quality system registered to ISO 9001 standards.
3M Industrial Adhesives and Tapes Division
3M Center, St. Paul, MN 55144-1000
3M.com/iatd
3M is a trademark of 3M.
3M 2024 (9/24)
3M Hot Melt Adhesive 3792 | English-US 3/3
by | Sep 27, 2025
1
Scotch-Weld
Epoxy Adhesives
DP460 Off-White and
DP460NS
Technical Data Sheet January 2019
Product Description 3M Scotch-Weld Epoxy Adhesives DP460 Off-White and DP460NS
are high performance, two-part epoxy adhesives offering outstanding
shear and peel adhesion, and very high levels of durability.
Features High shear strength High peel strength
60 minute work life Non sag (DP460NS)
Easy mixing
Typical Uncured
Physical
Properties
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Product
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
Viscosity (approx.)
@ 73 F (23 C)
Base
Accelerator
20,000-50,000 cps
8,000-14,000 cps
150,000-275,000 cps
8,000-14,000 cps
Base Resin Base
Accelerator
epoxy
amine
epoxy
amine
Color Base
Accelerator
white
amber
white
amber
Net Weight Base 9.3-9.7 9.3-9.7
Lbs./Gallon Accelerator 8.8-9.2 8.8-9.2
Mix Ratio (B:A) Volume 2:1 2:1
Weight 2:0.96 2:0.96
Work life, 73 F (23 C) 20 g mixed
10 g mixed
5 g mixed
60 minutes
75 minutes
90 minutes
60 minutes
60 minutes
60 minutes
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
2
Typical Cured
Thermal
Properties
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Product 3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
Physical
Color
Off-white Off-white
Shore D Hardness 75-80 78-84
Thermal
Coefficient of Below Tg
Thermal Expansion Above Tg
(in./in./ C)
59 x 10
-6
159 x 10
-6
74.44 x 10
-6
166 x 10
-6
Thermal Conductivity
(btu – ft./ft.
2 – hr. – F) @ 45 C
0.104 0.104
Electrical
Dielectric Strength (ASTM D 149)
1100 volts/mil
727 volts/mil
Volume Resistivity (ASTM D 257) 2.4 x 10
14 ohm-cm 3.25 x 10
15 ohm-cm
Typical Curing
Characteristics
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Rate of Strength Build-Up
Aluminum, Overlap Shear (7 mil Bondline) (ASTM D 1002-72)
Bonds Tested at 73 F (23 C)
3M Scotch-Weld Epoxy Adhesive DP460 Off-White
Time in Oven Cure Temperature
73 F (23 C) 120 F
1
(49 C) 140 F
1
(60 C)
30 minutes <50 3000/60
2
60 1300 4500/60
2
90 4300/60
2
2 hours 4400/60
2
4800
3 4800/60
2
5 400
6 1000
7 3500
24 4000/60
2
3M Scotch-Weld Epoxy Adhesive DP460NS
Time in Oven Cure Temperature
73 F (23 C) 120 F
1
(49 C) 160 F
1
(71 C)
15 minutes 4860
30 10 5250
60 2800 5300
2 hours 1 5050 5470
4 46 5400 5320
6 970 5570 5140
24 4500 5210
1
This represents the oven temperature to which the bonds were subjected for the prescribed time. The average bondline temperature
during the cure time will be somewhat lower than the oven temperature.
2
The value in the denominator is the expected minimum 73 F (23 C) T-peel strength (piw) measured after the indicated cure cycle.
NOTE: The data in this Technical Data Sheet were generated using the 3M EPX Applicator System equipped with an EPX static mixer,
according to manufacturer s directions. Thorough hand-mixing will afford comparable results.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
3
Typical
Adhesive
Performance
Characteristics
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing
A. Overlap Shear (ASTM D 1002-72)
Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These
bonds were made individually using 1 in. x 4 in. pieces of substrate except for aluminum. Two
panels 0.063 in. thick, 4 in. x 7 in. of 2024T-3 clad aluminum were bonded and cut into 1 in.
wide samples after 24 hours. The thickness of the bondline was 0.005-0.008 in. All
strengths were measured at 73 F (23 C) except where noted.
The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for
plastics and 20 in. per minute for rubbers. The thickness of the substrates were: steel, 0.060
in.; other metals, 0.05-0.064 in.; rubbers, 0.125 in.; plastics, 0.125 in.
B. T-peel (ASTM D 1876-61T)
T-peel strengths were measured on 1 in. wide bonds at 73 F (23 C). The testing jaw
separation rate was 20 inches per minute. The substrates were 0.032 in. thick.
C. Bell Peel (ASTM D 3167)
Bell peel strengths were measured on 1/2 in. wide bonds at the temperatures noted. The
testing jaw separation rate was 6 in. per minute. The bonds are made with 0.064 in. bonded to
0.025 in. thick adherends.
D. Cure Cycle
With the exception of Rate of Strength Build-Up Tests, all bonds, were cured 7 days at 73 F
(23 C) at 50% RH before testing or subjected to further conditioning or environmental
aging.
Aluminum, Overlap Shear, at Temperature (PSI)
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
-67 F (-55 C) 4500 4900
73 F (23 C) 4500 4650
180 F (82 C) (15 min.)
1
700 1360
(30 min.)
1
1000 1810
(60 min.)
1
1400 2630
(4 hr.)
1
2500 2680
250 F (121 C) (15 min.)
1
220 420
1
Represents time in test chamber oven before test.
Metals, Overlap Shear, Tested @ 73 F (23 C) (PSI)
Aluminum Etched 4500 4500
Oakite degreased 3200 2300
MEK/abrade/MEK 3500 2670
Cold Rolled Steel Oakite degreased 3500
MEK/abrade/MEK 2800 3600
Copper MEK/abrade/MEK 4000 4400
Brass MEK/abrade/MEK 3400
CDA 260 4000
Cartridge 4200
Stainless Steel MEK/abrade/MEK 4000 2400
Galvanized Steel - Oakite degreased
2000
2480 Hot dipped
Electrodeposited 2100 3000
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
4
Typical
Adhesive
Performance
Characteristics
(continued)
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing
Aluminum, T-Peel (PIW), at Temperature
Aluminum, etched (17-20 mil bondline)
Metals, T-Peel, Tested @ 73 F (23 C) (PIW)
Aluminum Bell Peel (PIW), at Temperature (ASTM D 3167)
Other Substrates, Overlap Shear Tested @ 73 F (23 C)
1
Isopropyl Alcohol Wipe. See Surface Preparation Section D for additional information.
2
Isopropyl Alcohol/Abrade/Isopropyl Alcohol: See Surface Preparation Section E for additional
information.
3
Substrate failure
Aluminum, etched 17-20 mil bondline
5-8 mil bondline
60
50
not tested
Cold Rolled Steel 17-20 mil bondline
Oakite degreased
MEK/abrade/MEK
40
25
not tested
Temperature
3M Scotch-Weld
Epoxy Adhesive DP460NS
-67 F (-55 C)
73 F (23 C)
180 F (82 C)
19
77
39
3M Scotch-Weld
Epoxy Adhesive
DP460 Off-White
3M Scotch-Weld
Epoxy Adhesive
DP460NS
-67 F (-55 C) 5-10 3-5
73 F (23 C) 60 60
180 F (82 C) 3-5 20
Substrate
Surf. Prep.
1
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White DP460NS
Surf. Prep.
2
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White DP460NS
ABS 300 345 575 572
PVC 500 815
3
350 313
3
Polycarbonate 400 380 500 390
Polyacrylic 220 210 330 270
Polystryene 450 320 475
3
490
FRP 800 570 1000
3
1379
3
Phenolic 1400
3
1210
3
1400
3
1231
3
SBR/Steel 150
3
130 140
3
239
3
Neoprene/Steel 100 90 120
3
114
3
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
5
Typical
Adhesive
Performance
Characteristics
(continued)
Note: The following technical information and data should be considered
representative or typical only and should not be used for specification purposes.
Substrates and Testing (continued)
Environmental Resistance, Aluminum (Etched)
Measured by Overlap Shear Tested @ 73 F (23 C) (PSI)
1
(ASTM D 1002-72)
Environment
Condition
3M Scotch-Weld Epoxy Adhesive
DP460 Off-White
DP460NS
DP460 Off-White
DP460NS
73 F (23 C)/50% RH 30 d
2
5200 5460
Distilled Water 30 d, i
3
5100 4550
Water Vapor 120 F (49 C)/100% RH, 30 d
200 F (93 C)/100% RH, 14 d
4500
3100
3920
3370
Antifreeze/H2O (50/50) 180 F (82 C), 30 d, i 5000 4400
Isopropyl Alcohol 73 F (23 C), 30 d, i 5700 5320
Methyl Ethyl Ketone 73 F (23 C), 30 d, i 4200 4000
Salt Spray (5%) 95 F (35 C), 30 d 5100 5200
Skydrol LD-4 150 F (66 C), 30 d, i 3700 5250
1
Data reported are actual values from the lots tested and may be higher than values published elsewhere in this Technical Data Sheet.
2
d = days
3
i = immersion
Environmental Resistance, Galvanized Steels
1
Measured by Overlap Shear Tested @ 73 F (23 C) (PSI)
2
(ASTM D 1002-72)
Environment
Condition
Hot Dipped
3M Scotch-Weld
Epoxy Adhesive
DP460 DP460
Off-White NS
Electrodeposited
3M Scotch-Weld
Epoxy Adhesive
DP460 DP460
Off-White NS
73 F (23 C)/50% RH 30 d
3
2200
not tested
2300
not tested
Distilled Water 30 d, i
4
2300
not tested 2300
not tested
Water Vapor 120 F (49 C)/100% RH, 30 d
200 F (93 C)/100% RH, 14 d
1900
1500
not tested
2000
1000
not tested
Antifreeze/H2O
(50/50)
180 F (82 C), 30 d, i 2000
not tested 1950
not tested
Isopropyl Alcohol 73 F (23 C), 30 d, i 2000
not tested 2200
not tested
Methyl Ethyl Ketone 73 F (23 C), 30 d, i 2000
not tested 2200
not tested
Trichloroethane 73 F (23 C), 30 d, i 2300
not tested 2300
not tested
Salt Spray (5%) 95 F (35 C), 30d 1900
not tested 1500
not tested
1
Hot dipped or electrodeposited. Galvanized steels may afford a wide spectrum of performance due to the diversity of surfaces
available. The user should test to determine specific performance.
2
Data reported are actual values from the lots tested and may be higher than values published elsewhere in this Technical Data Sheet.
3
d = days
4
i = immersion
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
6
3M EPX
Pneumatic
Applicator
Delivery Rates
200 ml Applicator Maximum Pressure 58 psi
Adhesive*
6mm Nozzle
gms/minute
10mm Nozzle
gms/minute
3M Scotch-Weld Epoxy Adhesive DP460 Off-White 31.1 132.0
*Tests were run at a temperature of 70 F 2 F (21 C 1 C) and at maximum applicator pressure.
Handling/
Application
Information
Directions for Use
3M Scotch-Weld Epoxy Adhesives DP460 Off-White and DP460 NS are
supplied in dual syringe plastic duo-pak cartridges as part of the 3M EPX
Applicator System. The duo-pak cartridges are supplied in 37 ml, 200 ml and 400
ml configurations. To use the 37 ml cartridge simply insert the duo-pak cartridge
into the EPX applicator and start the plunger into the cylinders using light pressure
on the trigger. Next, remove the duo-pak cartridge cap and expel a small amount of
adhesive to be sure both sides of the duo-pak cartridge are flowing evenly and
freely. If simultaneous mixing of Part A and Part B is desired, attach the EPX mixing
nozzle to the duo-pak cartridge and begin dispensing the adhesive.
With the 200 ml and 400 ml cartridges, the nozzle must be attached before
dispensing any material to prevent unmixed adhesive from getting into the
applicator cartridge holder. A small quantity of material should be discarded until
uniform color, consistency of product and even flow is evident.
When mixing Part A and Part B manually, the components must be mixed in the
ratio indicated in the typical uncured properties section. Complete mixing of the
two components is required to obtain optimum properties.
Two-part mixing/proportioning/dispensing equipment is available for intermittent
or production line use. These systems are ideal for line uses because of their
variable shot size and flow rate characteristics and are adaptable to most
applications.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
7
Surface Preparation The following surface preparations were used for substrates described in this
Technical Data Sheet.
A. Aluminum Etch
Optimized FPL Etch - 3M (test method C-2803)
1. Alkaline degrease Oakite 164 solution (9-11 oz./gallon water) at 190 F
10 F (88 C 5 C) for 10-20 minutes. Rinse immediately in large quantities
of cold running water (3M test method C-2802).
2. Optimized FPL Etch Solution (1 liter):
Material Amount
Distilled Water 700 ml plus balance of liter (see below)
Sodium Dichromate 28 to 67.3 grams
Sulfuric Acid 287.9 to 310.0 grams
Aluminum Chips 1.5 grams/liter of mixed solution
To prepare 1 liter of this solution, dissolve sodium dichromate in 700 ml of
distilled water. Add sulfuric acid and mix well. Add additional distilled water
to fill to 1 liter. Heat mixed solution to 66 to 71 C (150 to 160 F). Dissolve
1.5 grams of 2024 bare aluminum chips per liter of mixed solution. Gentle
agitation will help aluminum dissolve in about 24 hours.
To FPL etch panels, place them in the above solution at 150 to 160 F (66 to
71 C) for 12 to 15 minutes.
Note: Review and follow precautionary information provided by
chemical suppliers prior to preparation of this etch solution.
3. Rinse immediately in large quantities of clear running tap water.
4. Dry air dry approximately 15 minutes followed by force dry at 140 F
(60 C) maximum for 10 minutes (minimum).
5. Both surface structure and chemistry play a significant role in determining
the strength and permanence of bonded structures. It is therefore advisable
to bond or prime freshly primed clean surfaces as soon as possible after
surface preparation in order to avoid contamination and/or mechanical
damage. Please contact your 3M sales representative for primer
recommendations.
B. Oakite Degrease
Oakite 164 solutions (9-11 oz./gallon of water) at 190 F 10 F (88 C 5 C) for 2
minutes. Rinse immediately in large quantities of cold running water.
C. MEK/Abrade/MEK
Wipe surface with a methyl ethyl ketone (MEK) soaked swab, abrade and wipe
with a MEK soaked swab.* Allow solvent to evaporate before applying adhesive.
D. Isopropyl Alcohol Wipe
Wipe surface with an isopropyl alcohol soaked swab.* Allow solvent to evaporate
before applying adhesive.
E. Isopropyl Alcohol/Abrade/Isopropyl Alcohol
Wipe surface with an isopropyl alcohol soaked swab, abrade using clean fine grit
abrasives, and wipe with an isopropyl alcohol soaked swab.* Then allow solvent
to evaporate before applying adhesive.
*Note: When using solvents, extinguish all ignition sources, including pilot lights,
and follow the manufacturer s precautions and directions for use.
3M
Scotch-Weld
Epoxy Adhesives
DP460 Off-White DP460NS
8
Storage Store products at 60-80 F (15-27 C) for maximum shelf life.
Shelf Life These products have a shelf life of 24 months from date of manufacture in original containers
at room temperature
Technical
Information
The technical information, guidance, and other statements contained in this document or otherwise
provided by 3M are based upon records, tests, or experience that 3M believes to be reliable, but the
accuracy, completeness, and representative nature of such information is not guaranteed. Such information
is intended for people with knowledge and technical skills sufficient to assess and apply their own informed
judgment to the information. No license under any 3M or third party intellectual property rights is granted
or implied with this information.
Product Selection
and Use
Many factors beyond 3M s control and uniquely within user s knowledge and control can affect the use
and performance of a 3M product in a particular application. As a result, customer is solely responsible
for evaluating the product and determining whether it is appropriate and suitable for customer s
application, including conducting a workplace hazard assessment and reviewing all applicable regulations
and standards (e.g., OSHA, ANSI, etc.). Failure to properly evaluate, select, and use a 3M product and
appropriate safety products, or to meet all applicable safety regulations, may result in injury, sickness,
death, and/or harm to property.
Warranty,
Limited Remedy,
and Disclaimer
Unless a different warranty is specifically stated on the applicable 3M product packaging or product
literature (in which case such warranty governs), 3M warrants that each 3M product meets the
applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER
WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE . If a 3M
product does not conform to this warranty, then the sole and exclusive remedy is, at 3M s option,
replacement of the 3M product or refund of the purchase price.
Limitation of Liability
Except for the limited remedy stated above, and except to the extent prohibited by law, 3M will not be
liable for any loss or damage arising from or related to the 3M product, whether direct, indirect, special,
incidental, or consequential (including, but not limited to, lost profits or business opportunity),
regardless of the legal or equitable theory asserted, including, but not limited to, warranty, contract,
negligence, or strict liability.
ISO 9001
This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001 standards.
Industrial Adhesives and Tapes Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-100
800-362-3550 977-369-2923 ( Fax)
www.3M.com/structuraladhesives
3M and Scotch-Weld are trademarks of
3M Company.
3M 2017 (9/17)
by | Sep 27, 2025
3M Hi-Tack Composite Spray Adhesive 71T
Technical Data Sheet March 2019
Product Description:
A high tack, resin compatible mist spray aerosol adhesive for resin infused composite applications.
Key Features:
Securely bonds many lightweight materials used in resin infused composites. Such as glass
fiber, carbon fiber, nylon fibers, peel ply & transfer mesh.
Meets CARB / OTC VOC Requirements.
Compatible with resins used in composite manufacture, including epoxy, vinyl ester & polyester
resins.
Does not impede resin flow.
Typical Properties:
Note: The following technical information and data should be considered representative or typical only and should not be used for specification
purposes.
Product Property 3M Hi Tack 71 – Aerosol 3M Hi Tack 71-Cylinder
Base Acrylic Based Acrylic Based
Solids Content – (by wt.): 19 to 20% by wt 19% by wt
Net Weight / Container 18.0 oz / 511 g 30 lbs / 66 Kg
Density (lbs/gal):
6.6 lbs/gallon; 790
grams/liter
6.5 lbs/gallon; 760
grams/liter
Color(s): Translucent or Yellow Green Translucent or Yellow Green
Volatile Organic
Compounds:
<25% <25%
CARB / OTC Compliant: Yes Yes
Coverage @ 10 gram / m
2
99 square feet; 10 square
meters Per Aerosol Can
2550 square feet; 250 square
meters Per Cylinder
Spray Pattern: Mist/Particulate Mist/Particulate
Dry Time: 15 to 60 seconds 15 to 60 seconds
Bonding Range: Up to 20 minutes Up to 20 minutes
Shear Adhesion Failure Test -
SAFT
(1)
:
205
o
F 96
o
C 205
o
F 96
o
C
Flammable Solvent: Yes Yes
Flammable Propellant: Yes Yes
Test Descriptions:
(1)
SAFT Shear Adhesion Failure Test with birch plywood, 1 inch overlap, 100 grams used, temperature start at 90F and ramped 10F every 10
minute until complete failure.
3M Hi-Tack Composite Spray Adhesive 71T
Technical Data Sheet March 2019
Directions for Use:
Aerosol Can: Preparation: For best results, all surfaces to be bonded must be clean, dry, and free from dirt, dust, oil, loose
paint, wax or grease, etc. Working Temperature: The adhesive and surfaces to be bonded should be at 65 F (18 C) or above.
Hold can perpendicular 8 to 12 ; 180 mm to 250mm from the substrate to be sprayed. Typical woven fiberglass materials only
need 1 dry gram / square foot to hold up to 6 layers vertically. Overhead or more difficult materials may need an application to both
materials. More adhesive may be needed depending on number of layers, configuration and nature of materials. For example the
transfer mesh may need more adhesive to avoid edge curl. One Surface Bonding: Tack range 10 seconds to 15 minutes.
Two Surface Bonding: For more permanent or demanding applications spray both surfaces. Allow minimum 30 seconds drying.
Tack range 1 to 30 minutes.
Cylinder: Preparation: For best results, all surfaces to be bonded must be clean, dry, and free from dirt, dust, oil, loose paint,
wax or grease, etc. Working Temperature: The adhesive and surfaces to be bonded should be at 65 F (18 C) or above.
Connections: Attach larger end of hose to the spray applicator and use a wrench to tighten securely. With the applicator fully
locked against the trigger, attach the smaller hose end to cylinder valve. Use a wrench to tighten securely. Use only 3M standard
cylinder spray applicator. Recommended nozzle is 650050 for widest spray pattern. Alternatively, nozzle 2500250 for narrower
spray pattern. Hose lengths come in 6 , 12 & 25 . (see table below)
Application: Shake before use if cylinder has been inactive over one month. Slowly open the cylinder valve and inspect
connections for leakage. Fully open cylinder valve. Unscrew trigger stop 3-4 turns. Test spray pattern. Adjust trigger stop as
needed to vary output. Hold applicator 10 to12 inches from surfaces to be bonded. Keep applicator square to the surface. Move
applicator at steady speed. Best results obtained by applying even amount to the bonded area. 1 or 2 coats to one surface may be
needed depending on substrate texture or performance requirements. Alternatively, apply an application to both surfaces. Allow
the adhesive to dry until tacky without transfer to touch. Overhead or more difficult materials may need an application to both
materials. More adhesive may be needed depending on number of layers, configuration and nature of materials. For example, the
transfer mesh may need more adhesive to avoid edge curl.
One Surface Bonding: Tack range 10 seconds to 15 minutes.
Two Surface Bonding: For more permanent or demanding applications spray both surfaces. Allow minimum 30 seconds drying.
Tack range 1 to 30 minutes.
Shut Down: Tighten trigger stop to lock trigger. Close valve on cylinder. Replace nozzle. Do not disconnect hoses until pressure in
cylinder is completely depleted. Hose and applicator can be transferred to new cylinder.
Clean Up: Cylinder applicators, hoses, spray tips and excess adhesive can be cleaned with 3M Adhesive Remover.
Note: Extinguish ignition sources when handling solvents.
Application:
The color indicator adhesive is recommended when possible to minimize the amount of adhesive necessary. Only a slight
indication of green is needed to bond most materials. See photo for approximate appearance on fiberglass fabric:
Green color indicator image (not enough, just right, too much)
3M Hi-Tack Composite Spray Adhesive 71T
Technical Data Sheet March 2019
Hi Tack Adhesive 71 is formulated to be compatible with the resins used in the manufacturing of vacuum infused composite
parts. Chart 1. Compares the effects Hi Tack 71 on the strength of a polyester infused composite.
Product Information:
3M Hi-Tack Composite Spray Adhesive 71
Product: 3M Product Number Color Net Weight
Aerosol Can
62-4876-4930-2 Green 18.0 oz / 511 g
62-4865-4930-6 Clear 18.0 oz / 511 g
Cylinder
US 62-4866-8031-7
INTL 62-4866-8030-9
Green 30 lbs / 66 Kg
US 62-4854-8031-2
INTL 62-4864-8030-4
Clear 30 lbs / 66 Kg
Cylinder Accessories
Spray Applicator Nozzles / 3M # Hoses / 3M#
650050 62-9880-8173-
3
6 Foot 62-9880-0006-3
Regular 62-9880-9930-
5
12 Foot 62-9880-0012-1
250050 62-9880-
8133-7
25 Foot 62-9880-0025-3
0
10
20
30
40
50
60
Hi Tack 71 Competitor A Competitor B
Stiffness of Composite (MPa)
Adhesive Chosen to Bond 4 Glass Scrim Layers
Chart 1. Composite Stiffness Dependence on Adhesive Choice
Polyester Resin Infused Composite -Short Beam 3 Pt Bend*
Control - No Adhesive; Flat Shapes only
Minimum Amount of Adhesive Needed to Hold Fabric Vertically - 4 grams/square meter
*Test Method: GE A50WE039 -4 Layers Vectroply Glass Fabric; Altek Polyester Resin
3M Hi-Tack Composite Spray Adhesive 71T
Technical Data Sheet March 2019
Storage Store product at 60
o
-80
o
F (16
o
-27
o
C) for maximum storage life. Higher temperatures reduce normal
storage life. Lower temperatures may cause increased viscosity of a temporary nature. Rotate stock on a first in-first out
basis.
Shelf Life When stored at the recommended conditions in original, unopened container, this product
has a shelf life if 15 months from date of manufacture.
Precautionary Information Refer to product label and Material Safety Data Sheet for health and safety information before
using this product. For additional health and safety information, call 1-800-364-3577 or (651)
737-6501.
Technical Information The technical information, recommendations and other statements contained in this
document are based upon testes or experience that 3M believes are reliable, but the accuracy
or completeness of such information is not guaranteed.
Product Use Many factors beyond 3M s control and uniquely within user s knowledge and control can
affect the use and performance of a 3M product in a particular application. Given the
variety of factors that can affect the use and performance of a 3M product, user is solely
responsible for evaluating the 3M product and determining whether it is fit for a particular
purpose and suitable for user s method of application.
Warranty, Unless an additional warranty is specifically stated on the applicable 3M product packaging
Limited Remedy, or product literature, 3M warrants that each 3M product meets the applicable 3M product
and Disclaimer specification at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES
OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR
CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOMER OR USAGE
OF TRADE. If the 3M product does not conform to this warranty, then the sole and
exclusive remedy is, at 3M s option, replacement of the 3M product or refund of the
purchase price.
Limitation of Liability Except where prohibited by law, 3M will not be liable for any loss or damage arising from the
3M product, whether direct, indirect, special, incidental or consequential, regardless of the
legal theory asserted, including warranty, contract, negligence or strict liability.
ISO 9001
This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001 standards.
Industrial Adhesives and Tapes Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-1000
800-362-3550 877-369-2923 (Fax)
www.3M.com/lowvocaerosols 3M is a trademark of 3M Company. @3M 2019
