by | Sep 27, 2025
c
I
Or
‘: tex
Product :
Fabric Data Sheet
PC3661270 Style : PW Customer Spec:
Description : 300GSM/PWT700SC l2KFQEl127Omm
Leno Yarn lK29lZ2oDtex
Warp Fibre AF Fibre Ends/1Ocm
18
t2.5
AFO85TTOOSC 12K FOE
Weft Fibre AF Fibre Picks/1Ocm
19.5
t2.5
AFO85 TTOOSC 12K FOE
Tolera nces/Testi nq/F req ue
Product Quality Plan
Check Test MethodNominal Tolerance
Mass
width
Endsi 1 Ocm
Picks/1Ocm
Picks/lnch
001t2t8
003
004/005
004/005
010
300
1270
18
19.5
4.95
t10 gsm
-0, +1Omm
t2.5
Check Test Methoc Maximum
Weft Bow
Waro Bow
006
007
30 mm/mt width
5 mm/mt lenqth
Nominal Length (metres)
Construction
Thickness
012
011
100
Verify
Verify
c
o
F_
(6(5
-a
o(g
E>
‘:
>,
L(I,
of
bo
L
-^xv,
0)
(!([
otr
E
.Ct)
au)
o.g
-c-
?i
q)
< (/)
ta
td(g
q)
F
This document is un-controlled and is not subject to any up-dates which
Sigmatex may undertake in the future
by | Sep 27, 2025
General Datasheet
SE75-10-0223 1
SE 75
High Performance Prepreg System
New generation, hot melt, epoxy prepreg
Builds on the established heritage and performance of SE84LV, with more
versatile cure possibilities
12 hours at 70 C (158 F)
6 hours at 80 C (176 F)
35 minutes at 120 C (248 F)
Exceptional mechanical and thermal performance
8 weeks shelf life at 18-22 C (73 F)
Optimised for large structure vacuum bag processing
Suitable for a wide range of Marine and Industrial applications
Specifically formulated for large open mould vacuum processes
Lloyd s Register Certified Formats Available
INTRODUCTION
SE 75 is an extremely versatile hot melt epoxy prepreg system. It builds on the established good handling and performance of SE
84LV but has more versatile cure possibilities from 12 hours at 70 C (158 F) to 45 minutes at 120 C (248 F), whilst maintaining
an 8 week shelf life at 18-22 C. This flexibility combined with its exceptional mechanical and thermal performance makes it suitable
for a wide range of marine and industrial applications.
TYPICAL END USE APPLICATIONS
SE 75 can be used for any high-performance structure. Its long shelf life at 18-22 C means it is particularly suited to large
components that need to remain in mould for long durations prior to curing.
SE75-10-0223 2
INSTRUCTIONS FOR USE
PREPARATION
When preparing the lay-up the prepreg should be removed from
the freezer and allowed to thaw in a sealed bag. This may take 6
to 24 hours depending on roll size. This prevents atmospheric
moisture from condensing on the prepreg which may cause
voiding on cure. The mould surface should be release coated and
must have been tested for vacuum integrity prior to lay-up.
LAYING-UP
The following procedure is recommended for preparing out of
autoclave vacuum cured laminates.
1. Place the lay-up on a tool which has been treated with a high
temperature release agent or film. Insert a thermocouple into the
lay-up near the centre ply of the thickest edge section, outside the
net trim line.
2. Apply a peel ply to the surface of the lay-up if required, a heat
scoured nylon peel ply is strongly recommended. For thin
laminates a prepreg peel ply should be considered to prevent over
bleed of resin. Cover the peel ply entirely with a low bleed
perforated release film. Typically a minimum of 150g/m breather
fabric should be used to control the resin bleed and air flow.
3. Install a vacuum bag. Position part in the oven or autoclave and
draw vacuum to check for bag or system leaks.
4. It is not recommended to cure SE 75 under vacuum pressures
of less than 85%.
5. Cure as described in the following section
6. Upon completion of cure, turn off heat and cool until part
temperature has fallen below 60 C (140 F). When fully cooled,
the part may be debagged, trimmed and machined as necessary.
A post-cure is not required.
CORE BONDING
This product can be used in conjunction with typical core
materials. Representative test panels should be made to ensure
that the laminate construction, curing method and other variables
allow full filling of any cuts or slits in the foam. The cure cycles
given in this datasheet are for typical monolithic flat panels and
may not be appropriate for sandwich panels.
When using Nomex or aluminium honeycombs, the separate
SA75-90 adhesive film is recommended and full details of use are
provided on the product data sheet. This adhesive film can be
supplied with or without lightweight glass carrier, or in some cases
it can be supplied directly coated onto one face of the SE 75
prepreg.
The system is fully compatible with Ampreg wet layup epoxy
systems and therefore all types of cores may be bonded to a first
skin by using a separate wet-bonding operation. In this case, the
addition of filler powders to the appropriate resin system is
required to provide the correct paste-like consistency.
THIN LAMINATES
When using very thin laminates (e.g. with a total laminate fibre
weight of less than 300-400gm
2
), care needs to be taken to avoid
extracting excessive amounts of resin during the cure process. To
avoid this, a microporous release film can be used, and for
particularly critical components, a prepreg peel ply should be used.
CURE CYCLE
Commence the heat-up cycle, between 0.3 C (0.5 F)/min and 2 C
(3.6 F)/min to the final cure temperature. At 70 C (158 F), the
temperature should be held for 12 hours. Faster cures are obtained
at elevated temperatures, e.g. 6 hours at 80 C (176 F), 45 minutes
at 120 C (248 F). All temperatures measured by thermocouple
installed on the laminate surface. Vacuum should be maintained as
high as possible throughout the cure cycle.
If a ramp rate of less than 0.3 C/min (0.5 F/min) is used, users
should satisfy themselves that this allows adequate resin flow.
CURING AT 70 C (158 F)
When curing at 70 C (158 F) it is important to ensure the
temperature is monitored from the lowest thermocouple reading in
the laminate. 70 C (158 F) should be treated as the minimum cure
temperature for SE75; 65-70 C (149-158 F) will not generate
adequate mechanical properties.
SE75-10-0223 3
PRODUCT INFORMATION
AVAILABILITY
SE 75 is available in unidirectional carbon formats ranging in
weight from 120 to 600g/m
2
, also woven or multiaxial
reinforcements in carbon or glass from 100-1200g/m
2
. The
product formats listed to the right also benefit from 3
rd
Party
Certification.
COMPATIBLE ADHESIVE FILMS
SA75-90 adhesive film has been developed specifically for this
prepreg system. This can be supplied with or without a supporting
medium in 150g to 400g film weights.
PRODUCT DESCRIPTION STATUS CERTIFICATION
SE 75 HMC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106133ALP-01
SE 75 HEC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106188ALP
SE 75 IMC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106189ALP
SE 75 RC Series Prepreg
RC200T RC660T
Valid
Lloyds Register
LR21106185ALP
SE 75 XC Series Prepreg
XC150 XC611
Valid
Lloyds Register
LR21106184ALP-01
SE 75 XC Series Prepreg
XC150 XC611
Valid
DNV-GL TA-DNVGL-
CP-0431
-07273-0
PREPREG PROPERTIES
RHEOLOGY DATA
SE 75 resin viscosity profile conducted at 1 C (1.8 F)/minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 1.2 Pa.s 12 P
Temperature at Minimum Viscosity 94 C 201 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-20 C 64
-68 F
weeks 8
25 C
77
F
weeks 4
30 C
86 F weeks 3
To maximise the de-frosted shelf life of the material it is beneficial
to maintain a cool working environment
All prepreg materials should be stored in a freezer when not in use
to maximise their useable life, since the low temperature reduces
the reaction of resin and catalyst to virtually zero. However, even
at -18 C (0 F) the temperature of most freezers, the material will
eventually become unworkable.
When not in use SE 75 products should be maintained at -18 C
(0 F). To avoid condensation allow the rolls to reach room
temperature before removing the plastic wrapping.
HEALTH AND SAFETY
Please refer to SDS for up to date information specific to this
product.
1
10
100
1000
10000
100000
1000000
20 40 60 80 100 120
COMPLEX VISCOSITY (PA.S)
TEMPERATURE ( C)
SE75-10-0223 4
TYPICAL CURE TIME & TEMPERATURES
0.3 C (0.5 F)/min should be considered the minimum ramp rate. Alternative cure cycles and processes can be used.
PROPERTY 70 C CURE (158 F) 80 C CURE (176 F) 120 C CURE (248 F) TEST STANDARD
Processing Method Vacuum Bag / Autoclave Vacuum Bag / Autoclave Vacuum Bag / Autoclave
Typical Ramp Rate 0.3 2 C/minute 0.3 2 C/minute 0.3 2 C/minute –
Cure Time 12 hrs* 6hrs* 45 minutes* –
Cure Pressure -1 Bar / +6 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar –
Dry Tg (DMA) 85 C
98 C
125 C ASTM D7028
*Please refer to each product Technical Datasheet for minimum cure of ancillary products SA75-90, SFG75-90, SF75-90 and MP75- 90.
SE75-10-0223 5
MECHANICAL PROPERTIES
CURED RESIN PROPERTIES
Resin cast oven cured for 12 hours at 70 C (158 F). Mean values.
PROPERTY SYMBOL UNIT
12 HOURS @ 70 C
(158 F)
6 HOURS @ 80 C
(176 F)
45 MINUTES @ 120 C
(248 F)
TEST STANDARD
Cured resin density cured g/cm 1.19 1.19 1.19 Archimedean principle
Tensile Strength T MPa 68 82 83 ISO 527-2
Tensile Modulus ET GPa 3.8 3.4 3.0 ISO 527-2
Flexural Strength F MPa 117 123 117 ISO 178
Flexural Modulus EF GPa 3.8 3.5 2.9 ISO 178
Compressive Yield
Strength
C MPa 147 140 117 ISO 604
UNIDIRECTIONAL LAMINATE PROPERTIES
Mean values derived from data from a single batch, cured 6 hours at 80 C (176 F). Customers with specific requirements must carry out tests
to prove conformity.
PROPERTY SYMBOL UNIT HEC FIBRE 150g/m HEC FIBRE300g/m HEC FIBRE 600g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.8 1.8 1.8 –
Fibre Modulus Efibre GPa 227-257 227-257 227-257 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 55 56 55 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2775 2494 2188 ISO527-5
0 Tensile Modulus ** ET GPa 138 141 144 ISO527-5
0 Compressive Strength** XC MPa 1356 1390 1410 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 120 126 130 SACMA SRM1-94
90 Tensile Strength YT MPa 49 38 21 ISO527-5
90 Tensile Modulus ET22 GPa 8.7 8.7 8.6 ISO527-5
0 Flexural Strength XF MPa 1490 1538 1450 ISO14125
0 Flexible Modulus EF11 GPa 107 109 122 ISO14125
0 ILSS XILSS MPa 86 85 86 ISO14130
** Normalised to 60% Vf
PROPERTY SYMBOL UNIT IMC FIBRE 150g/m IMC FIBRE300g/m IMC FIBRE 450g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.79 1.79 1.79 –
Fibre Modulus Efibre GPa 275-310 275-310 275-310 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 58 59 58 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2765 2722 2511 ISO527-5
0 Tensile Modulus ** ET GPa 172 177 172 ISO527-5
0 Compressive Strength** XC MPa 1450 1422 1458 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 157 143 152 SACMA SRM1-94
90 Tensile Strength YT MPa 33 39 TBA ISO527-5
90 Tensile Modulus ET22 GPa 8.3 7.9 TBA ISO527-5
0 Flexural Strength XF MPa 1387 1474 TBA ISO14125
0 Flexible Modulus EF11 GPa 134 134 TBA ISO14125
0 ILSS XILSS MPa 86 88 81 ISO14130
** Normalised to 60% Vf
SE75-10-0223 6
PROPERTY SYMBOL UNIT HMC FIBRE 150g/m HMC FIBRE300g/m HMC FIBRE 600g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.8 1.81 1.8 –
Fibre Modulus Efibre GPa 365-405 365-405 365-405 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 58 57 61 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2515 2318 2226 ISO527-5
0 Tensile Modulus ** ET GPa 223 208 221 ISO527-5
0 Compressive Strength** XC MPa 1322 1122 1115 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 194 187 186 SACMA SRM1-94
90 Tensile Strength YT MPa – 26 21.8 ISO527-5
90 Tensile Modulus ET22 GPa – 7 7.2 ISO527-5
0 Flexural Strength XF MPa 1319 1397 1349 ISO14125
0 Flexible Modulus EF11 GPa 178 200 163 ISO14125
0 ILSS XILSS MPa 81 86 82 ISO14130
** Normalised to 60% Vf
CARBON WOVEN LAMINATE PROPERTIES
Mean values derived from data from a single batch cured using standard processing techniques and standard cure of 6 hours at 80 C
(176 F). Where test directions are given, they are with respect to the warp direction of the roll. Fabrics contained in these prepregs are 2X2
twill woven with High Elongation Carbon (HEC).
*Normalised to 55% fibre volume fraction
PROPERTY SYMBOL UNIT RC200T RC416T RC660T TEST STANDARD
Uncured Resin Content
–
% 39-45 39-45 39-45 ASTM D 3171 Method II
Cured Ply Thickness
–
mm 0.22 0.43 0.65 ASTM D792
Fibre Volume Fraction Vf % 49 48 58 ASTM D 3171 Method II
0 Tensile Strength* XT MPa 751 909 963 ISO 527-4
0 Tensile Modulus* ET GPa 71 63 59 ISO 527-4
0 Flexural Strength XF MPa 853 832 – ISO 527-4
0 Flexible Modulus EF11 GPa 53 51 – ISO 527-4
0 Compressive Strength* XC MPa 743 681 496 SACMA SRM1-94
0 Compressive Modulus* EC22 GPa 62 54 54 SACMA SRM1-94
ILSS M MPa 63 53 50 ISO 14130
SE75-10-0223 7
*Normalised to 55% fibre volume fraction
BIAXIAL (+/-45 ) CARBON LAMINATE PROPERTIES
Mean values derived from data from a single batch. Where test directions are given, they are with respect to the direction of the roll. Cured 12 hrs at 70 C
(158 F). Fabrics contained in these products are 2 layers of unidirectional High Elongation Carbon (HEC) fibres stitched together at +/-45 to each other.
HEC fibres are characterised by having a tensile modulus between 227-257GPa
PROPERTY SYMBOL UNIT XC150 XC411 XC611 TEST STANDARD
Resin Content
–
% 42 42 42
ASTM D 3171 Method
II
Cured Ply Thickness
–
mm 0.16 0.43 0.61 ASTM D792
Fibre Volume Fraction Vf % 53 52 56
ASTM D 3171 Method
II
+45 Tensile Strength* XT MPa 1128 992 726 ISO 527-4
+45 Tensile Modulus* ET GPa 62 67 66 ISO 527-4
-45 Tensile Strength* XT MPa 1193 857 723 ISO 527-4
-45 Tensile Modulus* ET GPa 59 67 66 ISO 527-4
+45 Flexural Strength XF MPa 930 1013 – ISO 527-4
+45 Flexible Modulus EF11 GPa 54 56 – ISO 527-4
-45 Flexural Strength XF MPa 987 903 – ISO 527-4
-45 Flexible Modulus EF11 GPa 56 58 – ISO 527-4
+45 Compressive Strength* XC MPa 694 739 432 SACMA SRM1-94
+45 Compressive Modulus* EC22 GPa 56 58 59 SACMA SRM1-94
-45 Compressive Strength* XC MPa 690 702 553 SACMA SRM1-94
-45 Compressive Modulus* EC22 GPa 56 60 61 SACMA SRM1-94
ILSS M MPa 65 56 34 ISO 14130
SE75-10-0223 8
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further duty
or responsibility is accepted by the Company. All advice is given subject to the terms and conditions
of sale (the Conditions) which are available on request from the Company or may be viewed at
Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process conditions
and conduct appropriate testing of any goods or materials supplied by the Company prior to final
use to ensure that they are suitable for the Customer s planned application. Such testing should
include testing under conditions as close as possible to those to which the final component may be
subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other
than as set out in writing by the Company. Due to the varied nature of end-use applications, the
Company does, in particular, not warrant that the test panels in the final process conditions and/or
the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical Services
Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone +44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
General Datasheet
SE75-08-0422 1
SE 75
High Performance Prepreg System
New generation, hot melt, epoxy prepreg
Builds on the established heritage and performance of SE84LV, with more
versatile cure possibilities
12 hours at 70 C (158 F)
6 hours at 80 C (176 F)
35 minutes at 120 C (248 F)
Exceptional mechanical and thermal performance
8 weeks shelf life at 18-22 C (73 F)
Optimised for large structure vacuum bag processing
Suitable for a wide range of Marine and Industrial applications
Specifically formulated for large open mould vacuum processes
Lloyd s Register Certified Formats Available
INTRODUCTION
SE 75 is an extremely versatile hot melt epoxy prepreg system. It builds on the established good handling and performance of SE
84LV but has more versatile cure possibilities from 12 hours at 70 C (158 F) to 45 minutes at 120 C (248 F), whilst maintaining
an 8 week shelf life at 18-22 C. This flexibility combined with its exceptional mechanical and thermal performance makes it suitable
for a wide range of marine and industrial applications.
TYPICAL END USE APPLICATIONS
SE 75 can be used for any high-performance structure. Its long shelf life at 18-22 C means it is particularly suited to large
components that need to remain in mould for long durations prior to curing.
SE75-08-0422 2
INSTRUCTIONS FOR USE
PREPARATION
When preparing the lay-up the prepreg should be removed from
the freezer and allowed to thaw in a sealed bag. This may take 6
to 24 hours depending on roll size. This prevents atmospheric
moisture from condensing on the prepreg which may cause
voiding on cure. The mould surface should be release coated and
must have been tested for vacuum integrity prior to lay-up.
LAYING-UP
The following procedure is recommended for preparing out of
autoclave vacuum cured laminates.
1. Place the lay-up on a tool which has been treated with a high
temperature release agent or film. Insert a thermocouple into the
lay-up near the centre ply of the thickest edge section, outside the
net trim line.
2. Apply a peel ply to the surface of the lay-up if required, a heat
scoured nylon peel ply is strongly recommended. For thin
laminates a prepreg peel ply should be considered to prevent over
bleed of resin. Cover the peel ply entirely with a low bleed
perforated release film. Typically a minimum of 150g/m breather
fabric should be used to control the resin bleed and air flow.
3. Install a vacuum bag. Position part in the oven or autoclave and
draw vacuum to check for bag or system leaks.
4. It is not recommended to cure SE 75 under vacuum pressures
of less than 85%.
5. Cure as described in the following section
6. Upon completion of cure, turn off heat and cool until part
temperature has fallen below 60 C (140 F). When fully cooled,
the part may be debagged, trimmed and machined as necessary.
A post-cure is not required.
CORE BONDING
This product can be used in conjunction with typical core
materials. Representative test panels should be made to ensure
that the laminate construction, curing method and other variables
allow full filling of any cuts or slits in the foam. The cure cycles
given in this datasheet are for typical monolithic flat panels and
may not be appropriate for sandwich panels.
When using Nomex or aluminium honeycombs, the separate
SA75-90 adhesive film is recommended and full details of use are
provided on the product data sheet. This adhesive film can be
supplied with or without lightweight glass carrier, or in some cases
it can be supplied directly coated onto one face of the SE 75
prepreg.
The system is fully compatible with Ampreg wet layup epoxy
systems and therefore all types of cores may be bonded to a first
skin by using a separate wet-bonding operation. In this case, the
addition of filler powders to the appropriate resin system is
required to provide the correct paste-like consistency.
THIN LAMINATES
When using very thin laminates (e.g. with a total laminate fibre
weight of less than 300-400gm
2
), care needs to be taken to avoid
extracting excessive amounts of resin during the cure process. To
avoid this, a microporous release film can be used, and for
particularly critical components, a prepreg peel ply should be used.
CURE CYCLE
Commence the heat-up cycle, between 0.3 C (0.5 F)/min and 2 C
(3.6 F)/min to the final cure temperature. At 70 C (158 F), the
temperature should be held for 12 hours. Faster cures are obtained
at elevated temperatures, e.g. 6 hours at 80 C (176 F), 45 minutes
at 120 C (248 F). All temperatures measured by thermocouple
installed on the laminate surface. Vacuum should be maintained as
high as possible throughout the cure cycle.
If a ramp rate of less than 0.3 C/min (0.5 F/min) is used, users
should satisfy themselves that this allows adequate resin flow.
CURING AT 70 C (158 F)
When curing at 70 C (158 F) it is important to ensure the
temperature is monitored from the lowest thermocouple reading in
the laminate. 70 C (158 F) should be treated as the minimum cure
temperature for SE75; 65-70 C (149-158 F) will not generate
adequate mechanical properties.
SE75-08-0422 3
PRODUCT INFORMATION
AVAILABILITY
SE 75 is available in unidirectional carbon formats ranging in
weight from 120 to 600g/m
2
, also woven or multiaxial
reinforcements in carbon or glass from 100-1200g/m
2
. The
product formats listed to the right also benefit from 3
rd
Party
Certification.
COMPATIBLE ADHESIVE FILMS
SA75-90 adhesive film has been developed specifically for this
prepreg system. This can be supplied with or without a supporting
medium in 150g to 400g film weights.
PRODUCT DESCRIPTION STATUS CERTIFICATION
SE 75 HMC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106133ALP-01
SE 75 HEC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106188ALP
SE 75 IMC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR21106189ALP
SE 75 RC Series Prepreg
RC200T RC660T
Valid
Lloyds Register
LR21106185ALP
SE 75 XC Series Prepreg
XC150 XC611
Valid
Lloyds Register
LR21106184ALP-01
SE 75 XC Series Prepreg
XC150 XC611
Valid
DNV-GL TA-DNVGL-
CP-0431-07273-0
PREPREG PROPERTIES
RHEOLOGY DATA
SE 75 resin viscosity profile conducted at 1 C (1.8 F)/minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 1.2 Pa.s 12 P
Temperature at Minimum Viscosity 94 C 201 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C 64-72 F weeks 8
All prepreg materials should be stored in a freezer when not in use
to maximise their useable life, since the low temperature reduces
the reaction of resin and catalyst to virtually zero. However, even
at -18 C (0 F) the temperature of most freezers, the material will
eventually become unworkable.
When not in use SE 75 products should be maintained at -18 C
(0 F). To avoid condensation allow the rolls to reach room
temperature before removing the plastic wrapping.
HEALTH AND SAFETY
Please refer to SDS for up to date information specific to this
product.
TYPICAL CURE TIME & TEMPERATURES
0.3 C (0.5 F)/min should be considered the minimum ramp rate. Alternative cure cycles and processes can be used.
PROPERTY 70 C CURE (158 F) 80 C CURE (176 F) 120 C CURE (248 F) TEST STANDARD
Processing Method Vacuum Bag / Autoclave Vacuum Bag / Autoclave Vacuum Bag / Autoclave
Typical Ramp Rate 0.3 2 C/minute 0.3 2 C/minute 0.3 2 C/minute –
Cure Time 12 hrs* 6hrs* 45 minutes* –
Cure Pressure -1 Bar / +6 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar –
Dry Tg (DMA) 85 C 98 C 125 C ASTM D7028
* Please refer to each product Technical Datasheet for minimum cure of ancillary products SA75-90, SFG75-90, SF75-90 and MP75-90.
1
10
100
1000
10000
100000
1000000
20 40 60 80 100 120
COMPLEX VISCOSITY (PA.S)
TEMPERATURE ( C)
SE75-08-0422 4
MECHANICAL PROPERTIES
CURED RESIN PROPERTIES
Resin cast oven cured for 12 hours at 70 C (158 F). Mean values.
PROPERTY SYMBOL UNIT
12 HOURS @ 70 C
(158 F)
6 HOURS @ 80 C
(176 F)
45 MINUTES @ 120 C
(248 F)
TEST STANDARD
Cured resin density cured g/cm 1.19 1.19 1.19 Archimedean principle
Tensile Strength T MPa 68 82 83 ISO 527-2
Tensile Modulus ET GPa 3.8 3.4 3.0 ISO 527-2
Flexural Strength F MPa 117 123 117 ISO 178
Flexural Modulus EF GPa 3.8 3.5 2.9 ISO 178
Compressive Yield
Strength
C MPa 147 140 117 ISO 604
UNIDIRECTIONAL LAMINATE PROPERTIES
Mean values derived from data from a single batch, cured 6 hours at 80 C (176 F). Customers with specific requirements must carry out tests
to prove conformity.
PROPERTY SYMBOL UNIT HEC FIBRE 150g/m HEC FIBRE300g/m HEC FIBRE 600g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.8 1.8 1.8 –
Fibre Modulus Efibre GPa 227-257 227-257 227-257 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 55 56 55 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2775 2494 2188 ISO527-5
0 Tensile Modulus ** ET GPa 138 141 144 ISO527-5
0 Compressive Strength** XC MPa 1356 1390 1410 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 120 126 130 SACMA SRM1-94
90 Tensile Strength YT MPa 49 38 21 ISO527-5
90 Tensile Modulus ET22 GPa 8.7 8.7 8.6 ISO527-5
0 Flexural Strength XF MPa 1490 1538 1450 ISO14125
0 Flexible Modulus EF11 GPa 107 109 122 ISO14125
0 ILSS XILSS MPa 86 85 86 ISO14130
** Normalised to 60% Vf
PROPERTY SYMBOL UNIT IMC FIBRE 150g/m IMC FIBRE300g/m IMC FIBRE 450g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.79 1.79 1.79 –
Fibre Modulus Efibre GPa 275-310 275-310 275-310 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 58 59 58 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2765 2722 2511 ISO527-5
0 Tensile Modulus ** ET GPa 172 177 172 ISO527-5
0 Compressive Strength** XC MPa 1450 1422 1458 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 157 143 152 SACMA SRM1-94
90 Tensile Strength YT MPa 33 39 TBA ISO527-5
90 Tensile Modulus ET22 GPa 8.3 7.9 TBA ISO527-5
0 Flexural Strength XF MPa 1387 1474 TBA ISO14125
0 Flexible Modulus EF11 GPa 134 134 TBA ISO14125
0 ILSS XILSS MPa 86 88 81 ISO14130
** Normalised to 60% Vf
SE75-08-0422 5
PROPERTY SYMBOL UNIT HMC FIBRE 150g/m HMC FIBRE300g/m HMC FIBRE 600g/m TEST STANDARD
Typical Fibre Density fibre g/cm 1.8 1.81 1.8 –
Fibre Modulus Efibre GPa 365-405 365-405 365-405 –
Resin Content – % 32-37 32-37 32-37 ASTM D3171 Method II
Fibre Volume Fraction Vf % 58 57 61 ASTM D3171 Method II
0 Tensile Strength** XT MPa 2515 2318 2226 ISO527-5
0 Tensile Modulus ** ET GPa 223 208 221 ISO527-5
0 Compressive Strength** XC MPa 1322 1122 1115 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 194 187 186 SACMA SRM1-94
90 Tensile Strength YT MPa – 26 21.8 ISO527-5
90 Tensile Modulus ET22 GPa – 7 7.2 ISO527-5
0 Flexural Strength XF MPa 1319 1397 1349 ISO14125
0 Flexible Modulus EF11 GPa 178 200 163 ISO14125
0 ILSS XILSS MPa 81 86 82 ISO14130
** Normalised to 60% Vf
CARBON WOVEN LAMINATE PROPERTIES
Mean values derived from data from a single batch cured using standard processing techniques and standard cure of 6 hours at 80 C
(176 F). Where test directions are given, they are with respect to the warp direction of the roll. Fabrics contained in these prepregs are 2X2
twill woven with High Elongation Carbon (HEC).
*Normalised to 55% fibre volume fraction
PROPERTY SYMBOL UNIT RC200T RC416T RC660T TEST STANDARD
Uncured Resin Content
–
% 39-45 39-45 39-45 ASTM D 3171 Method II
Cured Ply Thickness
–
mm 0.18 0.43 0.64 ASTM D792
Fibre Volume Fraction Vf
% 49 48 58 ASTM D 3171 Method II
0 Tensile Strength* XT
MPa 751 909 963 ISO 527-4
0 Tensile Modulus* ET GPa 71 63 59 ISO 527-4
0 Flexural Strength XF MPa 853 832 – ISO 527-4
0 Flexible Modulus EF11 GPa 53 51 – ISO 527-4
0 Compressive Strength* XC MPa 743 681 496 SACMA SRM1-94
0 Compressive Modulus* EC22 GPa 62 54 54 SACMA SRM1-94
ILSS M MPa 63 53 50 ISO 14130
SE75-08-0422 6
*Normalised to 55% fibre volume fraction
BIAXIAL (+/-45 ) CARBON LAMINATE PROPERTIES
Mean values derived from data from a single batch. Where test directions are given, they are with respect to the direction of the roll. Cured 12 hrs at 70 C
(158 F). Fabrics contained in these products are 2 layers of unidirectional High Elongation Carbon (HEC) fibres stitched together at +/-45 to each other.
HEC fibres are characterised by having a tensile modulus between 227-257GPa
PROPERTY SYMBOL UNIT XC150 XC411 XC611 TEST STANDARD
Resin Content
–
% 42 42 42
ASTM D 3171 Method
II
Cured Ply Thickness
–
mm 0.16 0.43 0.61 ASTM D792
Fibre Volume Fraction Vf % 53 52 56
ASTM D 3171 Method
II
+45 Tensile Strength* XT MPa 1128 992 726 ISO 527-4
+45 Tensile Modulus* ET GPa 62 67 66 ISO 527-4
-45 Tensile Strength* XT MPa 1193 857 723 ISO 527-4
-45 Tensile Modulus* ET GPa 59 67 66 ISO 527-4
+45 Flexural Strength XF MPa 930 1013 – ISO 527-4
+45 Flexible Modulus EF11 GPa 54 56 – ISO 527-4
-45 Flexural Strength XF MPa 987 903 – ISO 527-4
-45 Flexible Modulus EF11 GPa 56 58 – ISO 527-4
+45 Compressive Strength* XC MPa 694 739 432 SACMA SRM1-94
+45 Compressive Modulus* EC22 GPa 56 58 59 SACMA SRM1-94
-45 Compressive Strength* XC MPa 690 702 553 SACMA SRM1-94
-45 Compressive Modulus* EC22 GPa 56 60 61 SACMA SRM1-94
ILSS M MPa 65 56 34 ISO 14130
SE75-08-0422 7
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further duty
or responsibility is accepted by the Company. All advice is given subject to the terms and conditions
of sale (the Conditions) which are available on request from the Company or may be viewed at
Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process conditions
and conduct appropriate testing of any goods or materials supplied by the Company prior to final
use to ensure that they are suitable for the Customer s planned application. Such testing should
include testing under conditions as close as possible to those to which the final component may be
subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other
than as set out in writing by the Company. Due to the varied nature of end-use applications, the
Company does, in particular, not warrant that the test panels in the final process conditions and/or
the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical Services
Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
Full General Datasheet
PDS-SE84LV-01-0824 1
Versatile, high strength prepreg
system
Curable at temperatures as low as
80 C (176 F)
Suitable for vacuum only
processing
Eight weeks shelf life at 18-20 C
(64-68 F)
Resin Tack Optimised for 18 C
Suitable for a wide range of
Marine and Industrial applications
Lloyds Register certified in certain
formats
SE84LV
High Performance Prepreg System
SE 84LV is an exceptionally versatile hot-melt, epoxy prepreg. It can
be cured at temperature as low as 80 C (176 F), or can be used for
faster moulding of components at 120 C (248 F). This is achieved
with an extremely good outlife of up to 8 weeks at 18-22 C (64-72 F).
It is a toughened system, and offers excellent mechanical properties
on a wide variety of reinforcing fabrics and fibres.
SE 84LV is commonly used in vacuum bagging, press -moulding,
autoclave and other pressure moulding processes.
SE 84LV is a low viscosity system used with heavy fibre weights where
low-flow processing conditions (vacuum bag pressure and minimum cure
temperature), are likely to be used. With its high compressive strength it
is widely used in large heavily loaded components, such as yacht hulls,
and spars. It has been selected for use by various America s Cup
syndicates and boats racing in the IMOCA class.
SE 84LV is widely used in sandwich structures with honeycomb, foam and
balsa cores, primarily with the toughened SA 80 Adhesive Film.
PDS-SE84LV-01-0824 2
INSTRUCTIONS FOR USE
PREPARATION
When preparing the lay-up the prepreg should be removed from the freezer and allowed to thaw to room temperature in a sealed
bag. This may take 6 to 24 hours depending on roll size. This prevents atmospheric moisture from condensing on the prepreg which
may cause voiding on cure. The mould surface should be release coated and must have been tested for vacuum integrity prior to
lay-up.
LAYING UP
The following procedure is recommended for preparing out of autoclave vacuum cured laminates
1. Place the lay-up on a tool which has been treated with a high temperature release agent or film.
2. Place the lay-up on a tool which has been treated with a high temperature release agent or film. Insert a thermocouple into the
lay-up near the centre ply of the thickest edge section, outside the net trim line.
3. Install a vacuum bag. Position part in the oven or autoclave and draw vacuum to check for bag or system leaks.
4. It is not recommended to cure SE84LV under vacuum pressures of less than 85%.
5. Cure as described in the following section.
6. Upon completion of cure, turn off heat and cool until part temperature has fallen below 50 C (122 F). When fully cooled, the
part may be debagged, trimmed and machined as necessary. A post-cure is generally not required.
CORE BONDING
This product can be used in conjunction with typical core materials. Representative test panels should be made to ensure that the
laminate construction, curing method and other variables allow full filling of any cuts or slits in the foam. The cure cycles given in this
datasheet are for typical monolithic flat panels and may not be appropriate for sandwich panels.
When using Nomex or aluminium honeycombs, the separate SA80 adhesive film is recommended and full details of use are provided
on the product data sheet. This adhesive film can be supplied with or without lightweight glass carrier, or in some cases it can be
supplied directly coated onto one face of the SE84LV prepreg.
THIN LAMINATES
When using very thin laminates (e.g. with a total laminate fibre weight of less than 300-400gm
2
), care needs to be taken to avoid
extracting excessive amounts of resin during the cure process. To avoid this, a very low bleed or microporous release film can be
used, and for particularly critical components, a prepreg peel ply should be used.
PRODUCT INFORMATION
AVAILABILITY
SE84LV is available in unidirectional carbon formats ranging in weight from 120 to 600g/m
2
, also woven or multiaxial reinforcements
in carbon or glass from 100-1200g/m
2
. The product formats listed below also benefit from 3
rd
Party Certification.
PRODUCT DESCRIPTION REINFORCEMENT WEIGHT RANGE STATUS CERTIFICATION BODY CERTIFICATE NUMBER
SE84LV HEC UD Prepreg 150 – 600g/m Valid Lloyds Register LR2165022ALP
SE84LV XC Series Prepreg XC150 XC611 Valid Lloyds Register LR2165015ALP
SE84LV RC Series Prepreg RC200T RC660T Valid Lloyds Register LR2165018ALP
COMPATIBLE ADHESIVE FILMS
SA80 adhesive film has been developed specifically for this prepreg system. This can be supplied with or without a supporting medium
in 150g to 400g film weights.
PDS-SE84LV-01-0824 3
PREPREG PROPERTIES
RHEOLOGY DATA
SE84LV resin viscosity profile conducted at 1 C (1.8 F) /minute.
PROPERTY UNITS VALUE
Minimum Viscosity Pa.s (P) 2.9 (29)
Temperature at minimum viscosity C ( F) 99 (210)
TRANSPORT AND STORAGE
STORAGE TEMPERATURE UNITS VALUE
-18 C (0 F) months 24
+18-20 C (64-68 F) weeks 8
To maximise the de-frosted shelf life of the material it is beneficial to maintain a cool working environment. When not in use, SE84LV
products should be stored at -18 C (0 F).
TYPICAL CURE TIME AND TEMPERATURES
All temperatures measured by thermocouple installed on the laminate surface. Vacuum should be maintained as high as possible
throughout the cure cycle. 80 C (176 F) should be treated as the minimum cure temperature; lower temperatures may not generate
adequate mechanical properties.
PROPERTY 80 C CURE (176 C) 85 C CURE (185 C) 120 C CURE (248 C) TEST METHOD
Processing method Vacuum Bag/Autoclave Vacuum Bag/Autoclave Vacuum Bag/Autoclave
Typical Ramp Rate 0.3 2 C/minute 0.3 2 C/minute 0.3 2 C/minute
Cure Time 12 hrs 10hrs 1 hr
Cure Pressure -1 Bar / +6 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar
Tg (DMA) 95 C (185 F) 105 C (208 F) 125 C (257 F) ASTM D7028
1
10
100
1000
10000
30 50 70 90 110
COMPLEX VISCOSITY (Pa.s)
TEMPERATURE ( C)
PDS-SE84LV-01-0824 4
MECHANICAL PROPERTIES
CURED RESIN PROPERTIES
Resin cast oven cured, mean values.
PROPERTY SYMBOL UNITS 12 HOURS 80 C (185 F) TEST METHOD
Cured resin density
cured g/cm 1.22 Archimedean principle
Tensile Strength
T MPa (ksi) 82 (11.9) ISO 527-2
Tensile Modulus
ET GPa (Msi) 3.9 (566) ISO 527-2
Flexural Strength
F MPa (ksi) 123 (17.8) ISO 178
Flexural Modulus
EF GPa (Msi) 3.5 (508) ISO 178
Compressive Yield Strength
C MPa (ksi) 163 (23.6) ISO 604
UNIDIRECTIONAL LAMINATE PROPERTIES
Mean values derived from data from a single batch, cured 10 hours at 85 C (176 F) and does not comprise a specification. Customers
with specific requirements must carry out tests to prove suitability.
PROPERTY UNITS HEC Fibre IMC Fibre HMC Fibre UHMC Fibre TEST METHOD
Typical fibre density fibre g/cm 1.8 1.79 1.82 1.84
Fibre Modulus Efibre GPa 227-257 275-310 365-405
420-405
Resin Content % 32-37 32-37 32-37 35
ASTM D3171
Method II
Fibre Volume Fraction Vf % 55 55.5 54.5 54.3
ASTM D3171
Method II
0 Tensile Strength* XT MPa (ksi) 2458 (356) 2894 (420) 2658 (384) 1980 (287) ISO527-5
0 Tensile Modulus* ET GPa (Msi) 134 (19.4) 170 (24.6) 222 (32.2) 250 (36.6) ISO527-5
0 Compressive
Strength*
XC MPa (ksi) 1354 (196) 1417 (206) 1166 (169) 1070 (155) SACMA SRM1-94
0 Compressive
Modulus*
EC11 GPa (Msi) 121 (17.5) 153 (22.1) 192 (27.8) 227 (32.9) SACMA SRM1-94
90 Tensile Strength YT MPa (ksi) 39.2 (5.6) 33.2 (4.8) 30.1 (4.35) 26 (3.77) ISO527-5
90 Tensile Modulus ET22 GPa (Msi) 8.3 (1.2) 8.4 (1.22) 7.1 (1.03) 6.6 (0.96) ISO527-5
0 Flexural Strength XF MPa (ksi) 1448 (210) 1406 (212) – – – – ISO14125
0 Flexural Modulus EF11 GPa (Msi) 106 (15.4) 129 (18.7) – – – – ISO14125
0 ILSS XILSS MPa (ksi) 87 (12.6) 89 (12.9) 82 (11.9) 79 (11.3) ISO14130
* Normalised to 60% Vf
PDS-SE84LV-01-0824 5
CARBON WOVEN LAMINATE PROPERTIES
Mean values derived from data from a single batch, cured 10 hours at 85 C (176 F). Customers with specific requirements must
carry out tests to prove conformity. Where test directions are given, they are with respect to the warp direction of the roll. Fabrics
contained in these prepregs are 2X2 twill woven with High Elongation Carbon (HEC).
PROPERTY SYMBOL UNITS RC200T RC416T TEST METHOD
Uncured Resin Content % 42 40 ASTM D3171- II
Cured Ply Thickness mm 0.23 0.43 ASTM D792
Fibre Volume Fraction Vf % 47-53 50-59 ASTM D3171 – II
0 Tensile Strength* XT MPa (ksi) 719 (104) 1006 (146) ISO527-5
0 Tensile Modulus* ET GPa (Msi) 60.6 (8.79) 59.1 (8.57) ISO527-5
0 Compressive
Strength*
XC MPa (ksi) 759 (110) 649 (94.1) SACMA SRM1-94
0 Compressive
Modulus*
EC11 GPa (Msi) 58.3 (8.46) 55.6 (8.19) SACMA SRM1-94
90 Tensile Strength YT MPa (ksi) 662 (96.0) 858 (124.4) ISO527-5
90 Tensile Modulus ET22 GPa (Msi) 61.6 (8.96) 58.9 (8.54) ISO527-5
90 Compressive
Strength*
XC MPa (ksi) 731 (106) 659 (95.6) SACMA SRM1-94
90 Compressive
Modulus*
EC11 GPa (Msi) 59.0 (8.56) 55.2 (8.00) SACMA SRM1-94
0 Flexural Strength XF MPa (ksi) 847 (123) 892 (129) ISO14125
0 Flexural Modulus EF11 GPa (Msi) 51.2 (7.43) 50.6 (7.34) ISO14125
0 ILSS XILSS MPa (ksi) 74.8 (10.8) 55.8 (8.09) ISO14130
*Normalised to 55% fibre volume fraction
BIAXIAL (+/-45 ) CARBON LAMINATE PROPERTIES
Mean values derived from data from a single batch, cured 6 hours at 80 C (176 F). Where test directions are given, they are with
respect to the warp direction of the roll. Fabrics contained in these products are 2 layers of unidirectional High Elongation Carbon
(HEC) fibres stitched together at +/-45 to each other. HEC fibres are characterised by having a tensile modulus between 227-
257GPa
PROPERTY SYMBOL UNITS XC411 TEST METHOD
Uncured Resin Content
% 40 ASTM D3171 Method II
Cured Ply Thickness
mm 0.43 ASTM D792
Fibre Volume Fraction
Vf % 47-59 ASTM D3171 Method II
+45 Tensile Strength*
XT MPa (ksi) 1124 (144) ISO527-5
+45 Tensile Modulus*
ET GPa (Msi) 63.8 (9.72) ISO527-5
-45 Tensile Strength*
XT MPa (ksi) 1237 (124) ISO527-5
-45 Tensile Modulus*
ET GPa (Msi) 64.5 (9.72) ISO527-5
+45 Compressive Strength* XC MPa (ksi) 595 (107) SACMA SRM1-94
+45 Compressive Modulus* EC11 GPa (Msi) 62.0 (8.41) SACMA SRM1-94
-45 Compressive Strength* XC MPa (ksi) 645 (102) SACMA SRM1-94
-45 Compressive Modulus* EC11 GPa (Msi) 60.2 (8.70) SACMA SRM1-94
+45 Flexural Strength
XF MPa (ksi) 815 (147) ISO14125
+45 Flexural Modulus
EF11 GPa (Msi) 41.5 (8.12) ISO14125
-45 Flexural Strength
XF MPa (ksi) 1004 (131) ISO14125
-45 Flexural Modulus
EF11 GPa (Msi) 57.0 (8.41) ISO14125
0 ILSS XILSS MPa (Ksi) 49.7 (8.12) ISO14130
*Normalised to 55% fibre volume fraction
PDS-SE84LV-01-0824 6
www.gurit.com
customer.support@gurit.com
www.gurit.com
HEALTH AND SAFETY
The following points must be considered:
1. Skin contact must be avoided by wearing protective gloves. Gurit recommends the use of disposable nitrile gloves for most
applications. The use of barrier creams is not recommended, but to preserve skin condition a moisturising cream should be
used after washing.
2. If the skin becomes contaminated, then the area must be immediately cleansed. The use of resin-removing cleansers is
recommended. To finish, wash with soap and warm water. The use of solvents on the skin to remove resins etc must be
avoided.
Washing should be part of routine practice:
before eating or drinking
before smoking & vaping
before using the lavatory
after finishing work
3. The inhalation of sanding dust should be avoided and if it settles on the skin then it should be washed off. After more
extensive sanding operations a shower/bath and hair wash is advised.
Gurit produces a separate full Safety Data Sheet for all hazardous products. Please ensure that you have the correct SDS to hand for
the materials you are using before commencing work.
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that
advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All
advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the
Company or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process conditions and conduct
appropriate testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable
for the Customer s planned application. Such testing should include testing under conditions as close as possible to those
to which the final component may be subjected. The Company specifically excludes any warranty of fitness for purpose
of the goods other than as set out in writing by the Company. Due to the varied nature of end-use applications, the
Company does, in particular, not warrant that the test panels in the final process conditions and/or the final component
pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers should satisfy
themselves that information relied on by the Customer is that which is currently published by the Company on its website.
Any queries may be addressed to the Technical Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting
your sales contact and quoting the revision number in the bottom left-hand corner of this page.
CONTACT INFORMATION
Please see local contact information at www.gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
by | Sep 27, 2025
General Datasheet
PDS-SE 84LV-27-0421 1
SE 84LV
LOW TEMPERATURE CURE EPOXY PREPREG
Versatile, high-strength prepreg system
Curable at temperatures as low as 80 C (176 F)
Can be processed with vacuum-only processing
Excellent tack
Low Viscosity Ideal for use with heavy fibre weights
Lloyd s Register and DNV-GL Certified Formats Available
INTRODUCTION
SE 84LV is an exceptionally versatile hot-melt, epoxy prepreg. It can be cured at temperature as low as 80 C (176 F), or
can be used for faster moulding of components at 120 C (248 F). This is achieved with an extremely good outlife of up to 8
weeks at 18-22 C (64-72 F). It is a toughened system, and offers excellent mechanical properties on a wide variety of
reinforcing fabrics and fibres.
SE 84LV is commonly used in vacuum bagging, press-moulding, autoclave
and other pressure moulding processes.
SE 84LV is a very low viscosity system used with heavy fibre weights where
low-flow processing conditions (vacuum bag pressure and minimum cure
temperature), are likely to be used. With its high compressive strength it is
widely used in large heavily loaded components, such as yacht hulls, and
spars. It has been selected for use by various America s Cup syndicates and
boats racing in the Volvo Ocean Race.
SE 84LV is widely used in sandwich structures with honeycomb, foam and
balsa cores, primarily with the toughened SA 80 Adhesive Film.
PDS-SE 84LV-27-0421 2
PROCESSING NOTES – GENERAL
PROCESSING NOTES – CURING
PREPARATION
When preparing the lay-up the prepreg should be removed from the
freezer and allowed to thaw in a sealed bag. This may take 6 to 24
hours depending on roll size. This prevents atmospheric moisture
from condensing on the prepreg which may cause voiding on cure.
The mould surface should be release coated and must have been
tested for vacuum integrity prior to lay-up.
LAYING-UP
The following procedure is recommended for preparing vacuum
cured laminates.
1. Place the lay-up on a tool or caul sheet which has been treated
with a release agent or film. Insert a thermocouple into the lay-up
near the centre ply of the thickest edge section, outside the net trim
line. A separate prepreg nylon peel ply is available for covering a
mould tool prior to lay-up in order to leave a clean, textured surface
for subsequent bonding.
2. Apply a peel ply to the surface of the lay-up. Note that for good
secondary bonding of a peel-plied surface of an SE 84LV prepreg
laminate, a nylon peel ply, such as Gurit s Stitch Ply A, is strongly
recommended. This is particularly important where the cure
temperatures are in excess of 90 C (194 F). Cover the peel ply
entirely with a perforated release film. Normally, no edge resin
bleeder system is used. For thin sections, Gurit WL3600P90 grade
release film are recommended, while for sections of 4mm and
above, Gurit WL3600P release film is also suitable. With WL3600P
the amount of resin bled away is controlled by the number of dry
plies of resin bleeder cloth placed over the perforated release film.
3. Install a vacuum bag by standard techniques. Insert at least two
vacuum stems through the bag connecting one to the vacuum
source and the other, at a point on the part furthest from the source,
to a calibrated vacuum gauge. Position part in the oven or autoclave
and draw vacuum to check for bag or system leaks.
4. Commence the heat-up cycle, typically between 0.3 C(0.5 F)/min
and 2 C(3.6 F)/min to the final cure temperature. At 85 C (185 F),
the temperature should be held up for 10 hours. Faster cures may
be obtained at elevated temperatures, e.g. 6 hours at 90 C (194 F),
3 hours at 100 C (212 F) or 1 hour at 120 C (248 F). All
temperatures measured by the previously installed thermocouple.
When curing at 80 C (176 F) a minimum of 12 hours is
recommended. Vacuum should be maintained as high as possible,
with a minimum of 85% throughout the cure cycle.
5. Upon completion of cure, turn off heat and cool until part
temperature has fallen below 60 C (140 F). When fully cooled, the
part may be debagged, trimmed and machined as necessary. A
post-cure is not required.
CURE CYCLES
For a good balance of composite properties, it is
recommended that the laminate is cured at 80 C (176 F) for a
minimum of 12 hours. A laminate may be cured in two stages –
if, for example, making a cored component. However in a two
stage cure, a minimum of 4 hours at 85 C (185 F) or 5 hours at
80 C (176 F) is recommended before debagging a skin, and it
must be ensured that this skin is cured for the equivalent of at
least 10 hours at 85 C (185 F) or 12 hours at 80 C (176 F)
before going into service.
SE 84LV may be cured at higher temperatures for a shorter
time. At a cure temperature of 100 C (212 F) cure can be
achieved in 3 hours or at 120 C (250 F) cure can be achieved
in 1 hour.
It is not recommended to cure SE 84LV under vacuum
pressures of less than 85%. If a ramp rate of less than
0.3 C/min (0.5 F/min) is used, users should satisfy themselves
that this allows adequate flow.
CURING AT 80 C (176 F)
When curing at 80 C (176 F) it is important to ensure the
temperature is monitored off the trailing thermocouple. 80 C
(176 F) should be treated as the minimum cure temperature
for SE 84LV; 70-75 C (158-167 F) will not generate adequate
mechanical properties.
THIN LAMINATES
When using very thin laminates (e.g. with a total laminate fibre
weight of less than 300gm
2
), care needs to be taken to avoid
extracting excessive amounts of resin during the cure process.
To avoid this, a microporous release film can be used, and for
particularly critical components, a prepreg peel ply should be
used.
CORE BONDING
This product can be used in conjunction with typical core materials. Representative test panels should be made to ensure that the laminate
construction, curing method and other variables allow full filling of any cuts or slits in the foam. The cure cycles given in this datasheet are
for typical monolithic flat panels and may not be appropriate for sandwich panels.
When using Nomex or aluminium honeycombs, the separate SA 80 adhesive film is recommended and full details of use are provided on
the separate SA 80 data sheet. This adhesive film is supplied on a lightweight glass carrier, or in some cases it can be supplied directly
coated onto one face of the SE 84LV prepreg.
The system is fully compatible with Ampreg wet layup epoxy systems and therefore all types of cores may be bonded to a first skin by
using a separate wet-bonding operation. In this case, the addition of filler powders to the appropriate resin system is required to provide
the correct paste-like consistency.
PDS-SE 84LV-27-0421 3
PRODUCT INFORMATION
AVAILABILITY
SE 84LV prepregs are available in a wide variety of fabric forms and
collimated unidirectional tapes. Unidirectional materials are normally
supplied on a single release paper and fabrics on a single polythene
film. Please contact Customer Support to discuss specif ic
requirements and availability. The product formats listed below also
benefit from 3
rd
Party Certification.
PRODUCT DESCRIPTION STATUS CERTIFICATION
SE 84LV HEC, HMC & IMC UD Prepreg
145-600g/m
2
29 40% Resin Content
Valid
DNV-GL
TAK000015K
SE 84LV HEC UD Prepreg
150 – 600g/m
2
Valid
Lloyds Register
LR2165022ALP
SE 84LV IMC UD Prepreg
300-600g/m
2
Valid
Lloyds Register
MATS/4888-1
SE 84LV HMC UD Prepreg
300-600g/m
2
Valid
Lloyds Register
MATS/4887-1
SE 84LV XC Series Prepreg
290 640 g/m
2
35 45% Resin Content
Valid
DNV-GL
TAK00015Z
SE 84LV XC Series Prepreg
XC150 – XC600 g/m
Valid
Lloyds Register
LR2165015ALP
SE 84LV RC200T & RC660T Prepreg Valid
Lloyds Register
LR2165018ALP
SE 84LV XE905 Valid
Lloyds Register
LR2000028ALP
PREPREG PROPERTIES
RHEOLOGY DATA
SE 84LV resin viscosity profile conducted at 1 C (1.8 F) per minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 2.9 Pa.s 28.8 P
Temperature at Minimum Viscosity 99 C 210 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8
All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.
When not in use SE 84LV products should be maintained at
-18 C (0 F). To avoid contamination on their surfaces, allow
rolls to reach room temperature before unwrapping.
HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Laminate 8 plies of SE 84 LV 300g/m
2
unidirectional prepreg with 35% resin content –
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 120 C (248 F) –
Cure Dwell Time 12 (hours) 1 (hour) –
Cure Pressure -1bar (14.5Psi) –
De-mould Temperature < 60 C (140 F) -
Dry Tg1 (DMA) 98 C / 208 F 115 C / 239 F ISO 6721 (DMA)
*suitable for use in conjunction with hot-in / hot-out rapid component manufacture is possible using appropriate press tooling
CURING LARGE STRUCTURES
Gurit provides detailed processing notes for large structures to be built using SE84LV / SA 80; these notes are available from the
Technical Department on request.
1
10
100
1000
10000
30 50 70 90 110
COMPLEX VISCOSITY (Pa.s)
TEMPERATURE ( C)
PDS-SE 84LV-27-0421 4
MECHANICAL PROPERTIES
Cured using standard vacuum bag processing techniques and a minimum cure time of 12hrs at 80 C (176 F). Values are representative of
the typical properties to be expected but do not constitute a guaranteed specification.
CURED RESIN PROPERTIES
PROPERTY SYMBOL SE 84LV RESIN CAST TEST STANDARD
Tensile Strength T 82 MPa ISO 527-2
Tensile Modulus ET 3.9 GPa ISO 527-2
Flexural Strength F 123 MPa ISO 178
Flexural Modulus EF 3.5 GPa ISO 178
Compressive Strength C 163 MPa ISO 604
Glass Transition Temperature Tg1 115 C ISO 6721
UNIDIRECTIONAL LAMINATE PROPERTIES
Properties presented are averages of multiple batch data from a variety of fibre suppliers. Customers with specific requirements should
contact Gurit technical support who can recommend appropriate fibres and formats.
PROPERTY SYMBOL UNIT HEC FIBRE* IMC FIBRE* HMC FIBRE* UHMC FIBRE* TEST STANDARD
Typical Fibre Density fibre g/cm
3
1.8 1.79 1.82 1.84 -
Fibre Modulus Efibre GPa 227 - 257 275 - 310 365 - 405 420 - 455 -
Resin Content % % 32 - 37 32 - 37 33 - 37 35 ASTM D 3171 Method II
Fibre Volume Fraction t % 55.0 55.5 54.4 54.3 ASTM D 3171 Method II
0 Tensile Strength** XT MPa 2458 2894 2658 1980 ISO 527-5
0 Tensile Modulus** Et GPa 134 170 222 250 ISO 527-5
0 Compressive Strength** XC MPa 1354 1417 1166 1070 SACMA SRM1-94
0 Compressive Modulus** EC11 GPa 121 153 192 227 SACMA SRM1-94
90 Tensile Strength YT MPa 39.2 33.2 30.1 26.0 ISO 527-5
90 Tensile Modulus ET22 GPa 8.3 8.4 7.1 6.6 ISO 527-5
0 Flexural Strength XF MPa 1448 1406 - - ISO 14125
0 Flexural Modulus EF11 GPa 106 129 - - ISO 14125
0 ILSS XILSS MPa 86.6 88.6 82.3 77.8 ISO 14130
*HEC = High Elongation Carbon, IMC = Intermediate Modulus Carbon, HMC = High Modulus Carbon, UHMC = Ultra-High Modulus Carbon
**Normalised to 60% fibre volume fraction
PDS-SE 84LV-27-0421 5
WOVEN LAMINATE PROPERTIES
Properties presented are averages of multiple batch data, where possible witnessed by a third party surveyor on a standard fibre type.
Customers with specific requirements should contact Gurit technical support who can recommend suitable fibres and formats.
PROPERTY SYMBOL UNIT RC200T RC416T TEST STANDARD
Resin Content
-
% 42 40 ASTM D 3171 Method II
Cured Ply Thickness
-
mm 0.23 0.43 ASTM D792
Fibre Volume Fraction
-
% 47 - 53 50 - 59 ASTM D 3171 Method II
0 Tensile Strength* XT
MPa 719 1006 ISO 527-4
0 Tensile Modulus* Et GPa 60.6 59.1 ISO 527-4
90 Tensile Strength* YT MPa 662 858 ISO 527-4
90 Tensile Modulus* ET22 GPa 61.6 58.9 ISO 527-4
0 Compressive Strength* XC MPa 759 649 SACMA SRM1-94
0 Compressive Modulus* Ec GPa 58.3 55.6 SACMA SRM1-94
90 Compressive Strength* YC MPa 731 659 SACMA SRM1-94
90 Compressive Modulus* EC22 GPa 59.0 55.2 SACMA SRM1-94
0 Flexural Strength XF MPa 847 895 ISO 14125
0 Flexural Modulus EF11 GPa 51.2 49.4 ISO 14125
90 Flexural Strength YF MPa 857 892 ISO 14125
90 Flexural Modulus EF22 GPa 51.5 50.6 ISO 14125
ILSS M MPa 74.8 55.8 ISO 14130
*Normalised to 55% fibre volume fraction
MULTIAXIAL LAMINATE PROPERTIES
Properties presented are multiple batch data, where possible witnessed by a third party surveyor on a standard fibre type. Customers with
specific requirements should contact Gurit technical support who can recommend suitable fibres and formats.
PROPERTY SYMBOL UNIT XC411 TEST STANDARD
Resin Content
-
% 40 ASTM D 3171 Method II
Cured Ply Thickness
-
mm 0.43 ASTM D792
Fibre Volume Fraction
-
% 47 - 59 ASTM D 3171 Method II
+45 Tensile Strength* XT
MPa 1124 ISO 527-4
+45 Tensile Modulus* Et GPa 63.8 ISO 527-4
-45 Tensile Strength* YT MPa 1237 ISO 527-4
-45 Tensile Modulus* ET22 GPa 64.5 ISO 527-4
+45 Compressive Strength* XC MPa 595 SACMA SRM1-94
+45 Compressive Modulus* Ec GPa 62.0 SACMA SRM1-94
-45 Compressive Strength* YC MPa 645 SACMA SRM1-94
-45 Compressive Modulus* EC22 GPa 60.2 SACMA SRM1-94
+45 Flexural Strength XF MPa 815 ISO 14125
+45 Flexural Modulus EF11 GPa 41.5 ISO 14125
-45 Flexural Strength YF MPa 1004 ISO 14125
-45 Flexural Modulus EF22 GPa 57.0 ISO 14125
ILSS M MPa 49.7 ISO 14130
*Normalised to 55% fibre volume fraction
PDS-SE 84LV-27-0421 6
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company prior
to final use to ensure that they are suitable for the Customer s planned application. Such testing
should include testing under conditions as close as possible to those to which the final component
may be subjected. The Company specifically excludes any warranty of fitness for purpose of the
goods other than as set out in writing by the Company. Due to the varied nature of end-use
applications, the Company does, in particular, not warrant that the test panels in the final process
conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical Services
Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
by | Sep 27, 2025
General Datasheet
PDS-SA80-16-0224 1
SA 80
TOUGHENED EPOXY ADHESIVE FILM
Low temperature cure
Designed for bonding prepreg skins to honeycomb and foam cores
Compatible with Gurit SE84LV, SPARPREG, ST94 & ST95 products
Toughened for impact resistance and peel strength
Controlled flow for maximum bond integrity
Lloyd s Register certified formats
INTRODUCTION
SA 80 adhesive film is a toughened film unsupported or on a glass carrier with excellent tack and drape characteristics.
It offers many advantages over traditional wet lay-up techniques for bonding
of composite skins to cores, including; consistent bond-line thickness and
weight, high strain to failure, high toughness, handling convenience,
controlled flow and an 8 week out-life at ambient temperature (18-22 C/64-
72 F).
PDS-SA80-16-0224 2
INSTRUCTIONS FOR USE
CURING SCHEDULE
CORE BONDING
Various core materials can be used with the adhesive film system,
including certain foams (provided that special procedures are
followed) and honeycombs.
The system is fully compatible with Ampreg and Spabond formulated
resin systems.
NOMEX OR ALUMINIUM HONEYCOMB CORES
1. Core to First Skin
For bonding honeycomb into place onto a cured laminate, a minimum
of a 250g film should be used, with extra resin film used where there
are any steps, wrinkles or unevenness in the laminate. Apply the film
over the laminate with the paper side uppermost then remove the
release paper. Bed in the honeycomb core to the film and splice the
core segments with a wrap of at least two layers of film applied to
each honeycomb edge. After positioning all the core pieces, vacuum
the core in place using at least 80% vacuum and cure the adhesive
film for a minimum of 4 hours at 85 C (185 F). The full cure required
will be achieved when the outer skin is cured and bonded into place,
using one of the cure cycles below.
2. Second Skin to Core
One procedure is to co-cure the outer skin together with the core
bond. For this, a single layer of 250g adhesive film should be rolled
over the honeycomb surface, and bedded well into the cells. In this
way it should be possible to reposition misplaced prepreg plies,
without disturbing the adhesive layer. With a controlled flow system
such as SE 70, care should be taken to ensure that excess resin is
not removed from the adhesive interface, by using a fine microporous
release film. It is also critical when using this process that adequate
precautions are taken to perforate the SA 80 skin to allow air removal
from the Nomex prior to gelation. Failure to do so will result in skin
blow off (contact Gurit Technical Services or see SE 84LV / SA 80
Processing Notes for details).
PVC FOAM
Due to the wide variety of PVC and other foams available and the
cure temperatures involved, special procedures have been
developed which must be carefully followed when using foam with SA
80. Use of SA 80 with untreated PVC foams is not recommended due
to potential inhibition of cure.
CORECELL FOAM
Use of Corecell foam is preferable to PVC.
For full cure of SA 80 to be achieved, one of the following cure
cycles is recommended. If SA 80 is being co-cured with a
prepreg skin, then the cure cycle used for SA 80 will also be that
of the prepreg in the laminate. Where required cure cycle of the
prepreg being used and the SA 80 is different, then whichever
cure is the longest should be applied.
VACUUM TECHNIQUES
Consolidation of the core bond can be obtained either by
vacuum or pressure bags. Heating can be economically and
effectively achieved with either space heaters under an
insulated tent or heated blankets with insulation on top. Details
of the various types of system are available from Technical
Services.
A schematic diagram of a typical vacuum bag arrangement is
shown below.
PDS-SA80-16-0224 3
PRODUCT INFORMATION
AVAILABILITY
SA 80 is available in a variety of fabric forms, normally supplied on
a single silicon paper. The product formats listed to the right also
benefit from 3
rd
Party Certification
PRODUCT DESCRIPTION STATUS CERTIFICATION
SA 80 Adhesive Film Valid
Lloyd s Register
MATS/4922/1
PROPERTY UNIT SA 80
Tack level – High
Colour – Green
Adhesive Film Weight (standard products) g/m
2
100 150 150
250 400
Glass Carrier Weight g/m
2
– – 25 25 25
Total Film Weight g/m
2
100 150 175 275 425
PREPREG PROPERTIES
RHEOLOGY DATA
SA 80 resin viscosity profile conducted at 1 C (1.8 F) per minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 292 P
Temperature at Minimum Viscosity 89 C 192 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8
All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most freezers,
some reaction will still occur. In most cases after some years,
the material will become unworkable.
HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 90 C (194 F) 100 C (212 F) 110 C (230 F) 120 C (248 F) –
Cure Dwell Time 12 hours 6 hours 3 hours 90 minutes 60 minutes –
Cure Pressure -1bar (14.5 Psi) –
Dry Tg1 (DMA) 99 C / 210 F ISO 6721 (DMA)
PDS-SA80-16-0224 4
LAMINATE PROPERTIES
CURED RESIN PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Tensile Strength T 48 MPa 7 ksi ISO 527-2
Tensile Modulus ET 2.5 GPa 0.36 Msi ISO 527-2
Flexural Strength F 90 MPa 13 Ksi ISO 178
Flexural Modulus EF 2.2 GPa 0.32 Msi ISO 178
CURED ADHESIVE MECHANICAL PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Cure cycle – 1 hr / 120 C (248 F)
Adhesive Film Weight (excl. 25g carrier) – 250g/m
2
Lap Shear Strength on Steel STEEL
36 MPA 5.2 Ksi BS 5350 C5
0 Climbing Drum Peel, Tool Face * PEEL 229 N/ 75mm BS 5350 C13
0 Climbing Drum Peel, Vac Bag Face* PEEL 337 N/ 75mm BS 5350 C13
* SE84LV / HEC skins either side of 48kg/m
3
Aramid Honeycomb
PDS-SA80-16-0224 5
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further duty
or responsibility is accepted by the Company. All advice is given subject to the terms and conditions
of sale (the Conditions) which are available on request from the Company or may be viewed at
Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process conditions
and conduct appropriate testing of any goods or materials supplied by the Company prior to final
use to ensure that they are suitable for the Customer s planned application. Such testing should
include testing under conditions as close as possible to those to which the final component may be
subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other
than as set out in writing by the Company. Due to the varied nature of end-use applications, the
Company does, in particular, not warrant that the test panels in the final process conditions and/or
the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical Services
Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
General Datasheet
PDS-SA80-15-0618 1
SA 80
TOUGHENED EPOXY ADHESIVE FILM
Low temperature cure
Designed for bonding prepreg skins to honeycomb and certain cores
Compatible with SE 84LV, SE 91 & SE 85 prepregs & ST 93 SPRINT products
Toughened for impact resistance and peel strength
Controlled flow for maximum bond integrity
Lloyd s Register Certified Formats Available
INTRODUCTION
SA 80 adhesive film is a toughened film unsupported or on a glass carrier with excellent tack and drape characteristics.
It offers many advantages over traditional wet lay-up techniques for
bonding of composite skins to cores, including; consistent bond-line
thickness and weight, high strain to failure, high toughness, handling
convenience, controlled flow and an 8 week out -life at ambient
temperature (18-22 C/64-72 F).
PDS-SA80-15-0618 2
INSTRUCTIONS FOR USE
CURING SCHEDULE
CORE BONDING
Various core materials can be used with the adhesive film system,
including certain foams (provided that special procedures are
followed) and honeycombs.
The system is fully compatible with Ampreg 22, Ampreg 26 and
Ampreg Pregel liquid epoxy systems.
NOMEX OR ALUMINIUM HONEYCOMB CORES
1. Core to First Skin
For bonding honeycomb into place onto a cured laminate, a
minimum of a 250g film should be used, with extra resin film used
where there are any steps, wrinkles or unevenness in the laminate.
Apply the film over the laminate with the paper side uppermost then
remove the release paper. Bed in the honeycomb core to the film
and splice the core segments with a wrap of at least two layers of
film applied to each honeycomb edge. After positioning all the core
pieces, vacuum the core in place using at least 80% vacuum and
cure the adhesive film for a minimum of 4 hours at 85 C (185 F).
The full cure required will be achieved when the outer skin is cured
and bonded into place, using one of the cure cycles below.
2. Second Skin to Core
One procedure is to co-cure the outer skin together with the core
bond. For this, a single layer of 250g adhesive film should be rolled
over the honeycomb surface, and bedded well into the cells. In this
way it should be possible to reposition misplaced prepreg plies,
without disturbing the adhesive layer. With a controlled flow system
such as SE 70, care should be taken to ensure that excess resin is
not removed from the adhesive interface, by using a fine
microporous release film. It is also critical when using this process
that adequate precautions are taken to perforate the SA 80 skin to
allow air removal from the Nomex prior to gelation. Failure to do so
will result in skin blow off (contact Gurit Technical Services or see
SE 84LV / SA 80 Processing Notes for details).
PVC FOAM
Due to the wide variety of PVC and other foams available and the
cure temperatures involved, special procedures have been
developed which must be carefully followed when using foam with
SA 80. For details of these processes, please contact Technical
Services. Use of SA 80 with untreated PVC foams is not
recommended due to potential inhibition of cure.
CORECELL FOAM
Use of Corecell foam is preferable to PVC.
For full cure of SA 80 to be achieved, one of the following cure
cycles is recommended. If SA 80 is being co-cured with a
prepreg skin, then the cure cycle used for SA 80 will also be
that of the prepreg in the laminate. Where required cure cycle
of the prepreg being used and the SA 80 is different, then
whichever cure is the longest should be applied.
VACUUM TECHNIQUES
Consolidation of the core bond can be obtained either by
vacuum or pressure bags. Heating can be economically and
effectively achieved with either space heaters under an
insulated tent or heated blankets with insulation on top. Details
of the various types of system are available from Technical
Services.
A schematic diagram of a typical vacuum bag arrangement is
shown below.
PDS-SA80-15-0618 3
PRODUCT INFORMATION
AVAILABILITY
SA 80 is available in a variety of fabric forms, normally supplied on
a single silicon paper. Please contact Technical Support to discuss
specific requirements and availability. The product formats listed to
the right also benefit from 3
rd
Party Certification
PRODUCT DESCRIPTION STATUS CERTIFICATION
SA 80 Adhesive Film Valid
Lloyd s Register
MATS/4922/1
PROPERTY UNIT SA 80
Tack – High
Colour – Pale Green or Black
Adhesive Film Weight (standard products) g/m
2
100 150 150
250 400
Glass Carrier Weight g/m
2
– – 25 25 25
Total Film Weight g/m
2
100 150 175 275 425
PREPREG PROPERTIES
RHEOLOGY DATA
SA 80 resin viscosity profile conducted at 1 C (1.8 F) per minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 71.4 Pa.s 714 P
Temperature at Minimum Viscosity 86 C 187 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8
All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.
HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 90 C (194 F) 100 C (212 F) 110 C (230 F) 120 C (248 F) –
Cure Dwell Time 12 hours 6 hours 3 hours 90 minutes 60 minutes –
Cure Pressure -1bar (14.5 Psi) –
Dry Tg1 (DMA) 99 C / 210 F ISO 6721 (DMA)
10
100
1000
10000
100000
30 50 70 90 110 130
COMPLEX VISCOSITY (P)
TEMPERATURE ( C)
PDS-SA80-15-0618 4
LAMINATE PROPERTIES
CURED RESIN PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Tensile Strength T 48 MPa 7 ksi ISO 527-2
Tensile Modulus ET 2.5 GPa 0.36 Msi ISO 527-2
Flexural Strength F 90 MPa 13 Ksi ISO 178
Flexural Modulus EF 2.2 GPa 0.32 Msi ISO 178
Charpy acN 2.81 kJ / m
2
ISO 179-1
Fracture Toughness KIC 2.61 MPa.m
0.5
ASTM D5045
CURED ADHESIVE MECHANICAL PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Cure cycle – 12 hrs / 80 C (176 F) 1 hr / 120 C (248 F) 12 hrs / 80 C (176 F)
Adhesive Film Weight (excl. 25g carrier) – 250g/m
2
300g/m
2
300g/m
2
Shear Strength on Steel STEEL
– 36 MPA 5.2 Ksi 38 MPA 5.5 Ksi BS 5350 C5
Shear Strength on Aluminium ALU
– 24 MPa 3.5 Ksi – – BS 5350 C5
Cleavage Strength on Steel CLEAVage – 12.1 kN 2720 lbf 11.5 kN 2585 lbf BS 5350 C1
0 Climbing Drum Peel* PEEL 185 N / 75.5mm – – – – BS 5350 C13
90 Climbing Drum Peel* PEEL 170 N / 75.5mm – – – – BS 5350 C13
0 Plate Shear Strength* 11
1.9 MPa 0.28 Ksi – – – – ASTM C273
0 Plate Shear Modulus* G11 64 MPa 9.3 Ksi – – – – ASTM C273
90 Plate Shear Strength* 22
3.4 MPa 0.49 Ksi – – – – ASTM C273
90 Plate Shear Modulus* G22 96 MPa 14 Ksi – – – – ASTM C273
* SE84LV / RE200 Glass Skins either side of 15mm Aramid Honeycomb
PDS-SA80-15-0618 5
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company
prior to final use to ensure that they are suitable for the Customer s planned application. Such
testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for
purpose of the goods other than as set out in writing by the Company. Due to the varied nature of
end-use applications, the Company does, in particular, not warrant that the test panels in the final
process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical
Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
General Datasheet
PDS-SA80-15-0618 1
SA 80
TOUGHENED EPOXY ADHESIVE FILM
Low temperature cure
Designed for bonding prepreg skins to honeycomb and certain cores
Compatible with SE 84LV, SE 91 & SE 85 prepregs & ST 93 SPRINT products
Toughened for impact resistance and peel strength
Controlled flow for maximum bond integrity
Lloyd s Register Certified Formats Available
INTRODUCTION
SA 80 adhesive film is a toughened film unsupported or on a glass carrier with excellent tack and drape characteristics.
It offers many advantages over traditional wet lay-up techniques for
bonding of composite skins to cores, including; consistent bond-line
thickness and weight, high strain to failure, high toughness, handling
convenience, controlled flow and an 8 week out -life at ambient
temperature (18-22 C/64-72 F).
PDS-SA80-15-0618 2
INSTRUCTIONS FOR USE
CURING SCHEDULE
CORE BONDING
Various core materials can be used with the adhesive film system,
including certain foams (provided that special procedures are
followed) and honeycombs.
The system is fully compatible with Ampreg 22, Ampreg 26 and
Ampreg Pregel liquid epoxy systems.
NOMEX OR ALUMINIUM HONEYCOMB CORES
1. Core to First Skin
For bonding honeycomb into place onto a cured laminate, a
minimum of a 250g film should be used, with extra resin film used
where there are any steps, wrinkles or unevenness in the laminate.
Apply the film over the laminate with the paper side uppermost then
remove the release paper. Bed in the honeycomb core to the film
and splice the core segments with a wrap of at least two layers of
film applied to each honeycomb edge. After positioning all the core
pieces, vacuum the core in place using at least 80% vacuum and
cure the adhesive film for a minimum of 4 hours at 85 C (185 F).
The full cure required will be achieved when the outer skin is cured
and bonded into place, using one of the cure cycles below.
2. Second Skin to Core
One procedure is to co-cure the outer skin together with the core
bond. For this, a single layer of 250g adhesive film should be rolled
over the honeycomb surface, and bedded well into the cells. In this
way it should be possible to reposition misplaced prepreg plies,
without disturbing the adhesive layer. With a controlled flow system
such as SE 70, care should be taken to ensure that excess resin is
not removed from the adhesive interface, by using a fine
microporous release film. It is also critical when using this process
that adequate precautions are taken to perforate the SA 80 skin to
allow air removal from the Nomex prior to gelation. Failure to do so
will result in skin blow off (contact Gurit Technical Services or see
SE 84LV / SA 80 Processing Notes for details).
PVC FOAM
Due to the wide variety of PVC and other foams available and the
cure temperatures involved, special procedures have been
developed which must be carefully followed when using foam with
SA 80. For details of these processes, please contact Technical
Services. Use of SA 80 with untreated PVC foams is not
recommended due to potential inhibition of cure.
CORECELL FOAM
Use of Corecell foam is preferable to PVC.
For full cure of SA 80 to be achieved, one of the following cure
cycles is recommended. If SA 80 is being co-cured with a
prepreg skin, then the cure cycle used for SA 80 will also be
that of the prepreg in the laminate. Where required cure cycle
of the prepreg being used and the SA 80 is different, then
whichever cure is the longest should be applied.
VACUUM TECHNIQUES
Consolidation of the core bond can be obtained either by
vacuum or pressure bags. Heating can be economically and
effectively achieved with either space heaters under an
insulated tent or heated blankets with insulation on top. Details
of the various types of system are available from Technical
Services.
A schematic diagram of a typical vacuum bag arrangement is
shown below.
PDS-SA80-15-0618 3
PRODUCT INFORMATION
AVAILABILITY
SA 80 is available in a variety of fabric forms, normally supplied on
a single silicon paper. Please contact Technical Support to discuss
specific requirements and availability. The product formats listed to
the right also benefit from 3
rd
Party Certification
PRODUCT DESCRIPTION STATUS CERTIFICATION
SA 80 Adhesive Film Valid
Lloyd s Register
MATS/4922/1
PROPERTY UNIT SA 80
Tack – High
Colour – Pale Green or Black
Adhesive Film Weight (standard products) g/m
2
100 150 150
250 400
Glass Carrier Weight g/m
2
– – 25 25 25
Total Film Weight g/m
2
100 150 175 275 425
PREPREG PROPERTIES
RHEOLOGY DATA
SA 80 resin viscosity profile conducted at 1 C (1.8 F) per minute.
TRANSPORT & STORAGE
When stored sealed & out of direct sunlight.
PROPERTY VALUE
Minimum Viscosity 71.4 Pa.s 714 P
Temperature at Minimum Viscosity 86 C 187 F
STORAGE TEMP UNIT VALUE
-18 C 0 F months 24
+18-22 C +64-72 F weeks 8
All prepreg materials should be stored in a freezer when not in
use to maximise their useable life, since the low temperature
reduces the reaction of resin and catalyst to virtually zero.
However, even at -18 C (0 F), the temperature of most
freezers, some reaction will still occur. In most cases after
some years, the material will become unworkable.
HEALTH AND SAFETY
Please refer to product SDS for up to date information specific
to this product.
MINIMUM CURE TIME & TEMPERATURE
Recommended minimum cure is 12 hours at 80 C (176 F) using vacuum bag processing.
PROPERTY OVEN / VAC BAG TEST STANDARD
Typical Ramp Rate 1 2 C (2 4 F) per minute –
Cure Temperature 80 C (176 F) 90 C (194 F) 100 C (212 F) 110 C (230 F) 120 C (248 F) –
Cure Dwell Time 12 hours 6 hours 3 hours 90 minutes 60 minutes –
Cure Pressure -1bar (14.5 Psi) –
Dry Tg1 (DMA) 99 C / 210 F ISO 6721 (DMA)
10
100
1000
10000
100000
30 50 70 90 110 130
COMPLEX VISCOSITY (P)
TEMPERATURE ( C)
PDS-SA80-15-0618 4
LAMINATE PROPERTIES
CURED RESIN PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Tensile Strength T 48 MPa 7 ksi ISO 527-2
Tensile Modulus ET 2.5 GPa 0.36 Msi ISO 527-2
Flexural Strength F 90 MPa 13 Ksi ISO 178
Flexural Modulus EF 2.2 GPa 0.32 Msi ISO 178
Charpy acN 2.81 kJ / m
2
ISO 179-1
Fracture Toughness KIC 2.61 MPa.m
0.5
ASTM D5045
CURED ADHESIVE MECHANICAL PROPERTIES
Oven cured using standard vacuum bag processing techniques and a cure of 60 minutes at 120 C (248 F).
PROPERTY SYMBOL SA 80 TEST STANDARD
Cure cycle – 12 hrs / 80 C (176 F) 1 hr / 120 C (248 F) 12 hrs / 80 C (176 F)
Adhesive Film Weight (excl. 25g carrier) – 250g/m
2
300g/m
2
300g/m
2
Shear Strength on Steel STEEL
– 36 MPA 5.2 Ksi 38 MPA 5.5 Ksi BS 5350 C5
Shear Strength on Aluminium ALU
– 24 MPa 3.5 Ksi – – BS 5350 C5
Cleavage Strength on Steel CLEAVage – 12.1 kN 2720 lbf 11.5 kN 2585 lbf BS 5350 C1
0 Climbing Drum Peel* PEEL 185 N / 75.5mm – – – – BS 5350 C13
90 Climbing Drum Peel* PEEL 170 N / 75.5mm – – – – BS 5350 C13
0 Plate Shear Strength* 11
1.9 MPa 0.28 Ksi – – – – ASTM C273
0 Plate Shear Modulus* G11 64 MPa 9.3 Ksi – – – – ASTM C273
90 Plate Shear Strength* 22
3.4 MPa 0.49 Ksi – – – – ASTM C273
90 Plate Shear Modulus* G22 96 MPa 14 Ksi – – – – ASTM C273
* SE84LV / RE200 Glass Skins either side of 15mm Aramid Honeycomb
PDS-SA80-15-0618 5
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the
Company) only warrants that advice in writing is given with reasonable skill and care. No further
duty or responsibility is accepted by the Company. All advice is given subject to the terms and
conditions of sale (the Conditions) which are available on request from the Company or may be
viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process
conditions and conduct appropriate testing of any goods or materials supplied by the Company
prior to final use to ensure that they are suitable for the Customer s planned application. Such
testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for
purpose of the goods other than as set out in writing by the Company. Due to the varied nature of
end-use applications, the Company does, in particular, not warrant that the test panels in the final
process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers
should satisfy themselves that information relied on by the Customer is that which is currently
published by the Company on its website. Any queries may be addressed to the Technical
Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current
version by contacting your sales contact and quoting the revision number in the bottom left-hand
corner of this page.
TECHNICAL CONTACT INFORMATION
For all other enquiries such as technical queries:
Telephone + 44 1983 828000 (08:30 17:00 GMT)
Email technical.support@gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.
E customer.support@gurit.com
W www.gurit.com
by | Sep 27, 2025
Full General Datasheet
PDS-SE140-02-0824 1
Optimised prepreg for
compression moulding and
autoclave cure
Flow-controlled resin for
improved surface finish
Tinted black resin version
avaible
Enhanced UV stable version
avaible
20 minute cure at 130-135 C
(266-275 F)
Can also be cured with
vacuum bag. Six hours at
80 C (176 F)
Toughened for improved
mechanical properties
SE 140
140 Tg Epoxy Prepreg System
SE140 is designed for manufacture of complex composite components
which are typically manufacture in the automotive, motorsport and
sporting goods sectors.
The cured resin has a good balance of laminate strength, toughness and
environmental performance making it a very versatile product. SE140 is a
flow controlled prepreg which has been optimised for fast cure under high
consolidation pressures but can also be cured under vacuum pressure if
required. The prepreg resin provides suitable tack to adhere to metal and
composite tools but is still easy to reposition at ambient temperatures.
The SE140 UV variant uses UV blockers to reduced resin yellowing from the
sun and environmental conditions.
The SE140 BL variant has a low level of black pigment to darken the colour
of resin yet still allow the fabric weave to be visible.
This document covers the properties for all variants.
PDS-SE140-02-0824 2
INSTRUCTIONS FOR USE
SE140 is low tack prepreg and yet still offers high drape characteristics for precision laminating. It is possible to reposition when applied
together but once pushed into place it will become difficult to separate. It will also self-adhere to a mould surface at 21 C (70 F),
additional heat can used to increase tack, but the product will be difficult to use in workshop temperatures above 23 C.
SE 140 resin is a clear resin and has no fillers, which helps to maintain good resin clarity for cosmetic applications. The resin will exhibit
good UV and environmental weathering protection. However, like all epoxy resin prepregs over time the resin will gradually become more
yellow on exposure to UV light, so a protective clear coat lacquer is recommended to help protect the final component surface.
When manufacturing high quality cosmetic carbon components, it is recommended that a high consolidation pressure is used during cure
this will ensure no surface pinholes and give a repeatable surface finish for lacquering.
AUTOCLAVE, PRESSURE BLADDER & VACUUM BAG PROCESSING
The mould should be treated with a high temperature release agent or film prior to lay-up. Place the layers of material into the mould in
the same manner as a traditional prepreg. Overlaps are needed to ensure a continuous fibre distribution, the overlap distance should be
in region of 10-20mm.
Vacuum debulks may be needed to aid the placement of the layers, typically a 15-30 min debulking at 21 C is used. A perforated release
film and a breather mesh should be used in this operation to gain even vacuum over the part. Vacuum debulks will also reduce the
amount of surface pin holes and voiding in the cured laminate when using a vacuum only cure.
For vacuum only -1bar cures a perforated release film should be used and for autoclave where the pressure is greater than +1bar a non-
perforated release film is typically required.
PRESS PROCESSING
The press perform or charge should be made from multiple plies stacked on top of each other. Depending on part complexity preforms
can be made from either; rough shaping the material by hand, vacuum, or diaphragm forming methods. Woven and fabric preforms will
not flow during pressing and therefore need to be neat shape or larger.
The tooling used should have a closed or sealed cavity edge as the viscosity of the resin reduces during cure and needs to be contained
within the cavity. If the tooling is open on the edge a reduced consolidation pressure will be achieved and this will result in surface pin
holes or dry surface fibres. An improved surface finish can be obtained by partially closing the tool and applying a vacuum before the
upper tool contacts the prepreg. This a vacuum step will remove trapped air before the mould contacts the prepreg. The controlled flow
of SE 140 makes it more tolerant to pressing without vacuum or mould edge flow control, but generally a more repeatable surface finish
is obtained with these features.
Pressing without vacuum is likely to result in a part with some minor porosity.
Typical moulding pressures are between 10-20 bar (145 290 PSI) although higher pressures are also acceptable.
PRODUCT INFORMATION
AVAILABILITY
SE 140 is available in unidirectional carbon formats ranging in weight from 110 to 600g/m
2
, also woven or multiaxial reinforcements in
carbon or glass from 100-660g/m
2
.
PDS-SE140-02-0824 3
PREPREG PROPERTIES
RHEOLOGY DATA
PROPERTY UNITS VALUE
Minimum Visco sity Pa.s (P) 1.4 (14)
Temp erature at minimum visco sity C ( F) 92 (198)
TRANSPORT AND STORAGE
STORAGE TEMPERATURE UNITS VALUE
-18 C (0 F) mo nths 12
+18-20 C (64-68 F) weeks 4
To maximise the de-frosted shelf life of the material it is beneficial to maintain a cool working environment. When not in use SE140 products
should be maintained at -18 C (0 F).
TYPICAL CURE TIME AND TEMPERATURES
SE 140 Prepreg offers flexible curing options and can be cured via autoclave, pressure bladder and press cure methods. Vacuum curing
is also possible.
AUTOCLAVE AND VACUUM PROCESSING CURE
Typical cure schedules for SE140, SE140 BL and SE140 UV
PROPERTY 80 C CURE (158 C) 120 C CURE (176 C) 130 C CURE (248 C) TEST METHOD
Processing method Vacuum Bag/Autoclave Vacuum Bag/Autoclave Vacuum Bag/Autoclave
Typical Ramp Rate 0.3 2 C/minute 1 2 C/minute 1 2 C/minute
Cure Time 6 hrs 45 minutes 20 minutes
Cure Pressure -1 Bar -1 Bar / +6 Bar -1 Bar / +6 Bar
Tg (DMA) 85-90 C (185-194 F) 125-130 C (257-266 F) 135-140 C (275-284 F) ASTM D7028
PRESS PROCESSING
Typically, in Prepreg Compression Moulding (PCM) processing parts are demoulded once 85% cure conversion has been achieved but
to maximise the glass transition (Tg) of the resin a longer cure is recommended, especially for flat large parts without significant shape
rigidity.
1.0
10.0
100.0
1000.0
10000.0
100000.0
30 40 50 60 70 80 90 100110
COMPLEX VISCOSITY (Pa .s)
TEMPERATURE C
PDS-SE140-02-0824 4
The table below is a guide of flow and cure vs. temperature when using a hot in-hot out press process.
PROPERTY 125 C CURE (257 F) 130 C CURE (266 F) 135 C CURE (275 F)
Flo w Time 2:54 2:03 1:21
Cure Co nversio n( 90%) Mins:Seco nd s 18:30 9:15 6:30
Cure Co nversio n( 95%) Mins:Seco nd s – 17:45 9:15
Cure Co nversio n( 97.5%) Mins:Seco nd s — 13:15
The tool should be shut before the recommended flow time to avoid pre-gelling or an exotherm in the prepreg. Parts < 6mm thick have
been processed without exothermic heat release problems using metal compression tooling to conduct heat away from both the A and B
surfaces. Tests may be needed to check for exothermic heat release in thicker laminates. Excessive exotherm may discolour the resin.
Recommended press process, 1) Apply the charge to a 130-135C (266 F to 275 F) tool; 2) Partial close to apply a vacuum; 3) Begin
final close 1min and 30seconds after the charge first contacts the hot tool; 4) Aim to have completed the tool close by 1min and 40
seconds; 5) Open the press and demould 15 minutes after the charge first contacts the hot tool.
Shorter cures can be achieved with a lower level of cure conversion, timings are given in the table above.
PREPREG PROPERTIES
SE140/RC245T/42% (Values for SE140 BL & SE140 UV are the same)
.
PROPERTY SYMBOL UNITS RC245T/42% TEST METHOD
Resin System
- SE140 -
Fab ric Style - 0/90 Woven 2x2 Twill -
Fab ric Areal Weig ht FAW - 245 ASTM D3171
Typ ical Fib re Leng th L
f ibre m Continuous -
Typ ical Fib re Density
f ibre Kg/m 1800 -
Typ ical Resin Density
resin Kg/m 1200 -
Fib re Mo d ulus E
f ibre GPa 227-257
Resin Co ntent
RC % 42 ASTM D3171 Metho d II
No minal Prep reg Areal Weig ht PAW g/m 422 ASTM D3171 Metho d II
No minal Cured Ply Thickness t
CPT mm 0.28 ASTM D792
No minal Fib re Vo lume
t % 42 ASTM D3171 Metho d II
No minal Cured Density
Lamiant e Kg /m 1488 ASTM D3171 Metho d II
PDS-SE140-02-0824 5
CURED LAMINATE PROPERTIES
Average properties were taken in the roll (0 ) and across roll (90 ) directions with cured laminate thickness of 2.0 2.5mm
SE140 / RC245T, High Pressure Cure, 12Bar pressure, cure 10 minutes at 130-135 C (266 F to 275 F).
SE140 BL & SE140 UV variants will achieve the same properties.
PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD
0 Tensile Streng th*
T11 MPa (ksi) 645 (93.6) ISO527-4
0 Tensile Mo d ulus* Et11 GPa (Msi) 65.3 (9.50) ISO527-4
Po isso ns Ratio
12 - - 0.05 (0.10) ISO527-4
90 Tensile Streng th*
T22 MPa (ksi) 657 (95.2) ISO527-4
90 Tensile Mo d ulus*
ET22 GPa (Msi) 64.6 (9.40) ISO527-4
Po isso ns Ratio
21 - - 0.05 (0.10) ISO527-4
0 Co mp ressio n Streng th C11 MPa (ksi) 723 (105) SACMA SRM1-94
0 Co mp ressio n Mo d ulus Ec11 GPa (Msi) 61.0 (8.80) SACMA SRM1-94
90 Co mp ressio n Streng th
C22 MPa (ksi) 720 (104) SACMA SRM1-94
90 Co mp ressio n Mo d ulus
EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94
0 Flexural Streng th F MPa (ksi) 935 (136) ISO 14125
0 Flexural Mo d ulus EF11 GPa (Msi) 54.7 (7.90) ISO 14125
90 Flexural Streng th F MPa (ksi) 900 (131) ISO 14125
90 Flexural Mo d ulus EF11 GPa (Msi) 55.3 (8.00) ISO 14125
0 ILSS
ILSS MPa (ksi) 74.3 (10.8) ISO 14130
Glass Transitio n Tg1 DMA
Tg1 C ( F) 141 (287) ISO14125
* Normalised to 60% Vf
SE140 / RC245T Woven Carbon, Low pressure cure, Vacuum bag pressure, Cure 2 C/min to 130 C (266 F), 130 C (266 F) dwell for
20min.
SE140 BL & SE140 UV variants will achieve the same properties.
PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD
0 Tensile Streng th*
T11 MPa (ksi) 620 (89.9) ISO527-4
0 Tensile Mo d ulus*
Et11 GPa (Msi) 63.8 (9.30) ISO527-4
Po isso ns Ratio
12 - - 0.05 (0.05) ISO527-4
90 Tensile Streng th*
T22 MPa (ksi) 626 (90.7) ISO527-4
90 Tensile Mo d ulus*
ET22 GPa (Msi) 62.8 (9.10) ISO527-4
Po isso ns Ratio
21 - - 0.05 (0.10) ISO527-4
0 Co mp ressio n Streng th* C11 MPa (ksi) 703 (102) SACMA SRM1-94
0 Co mp ressio n Mo d ulus*
Ec11 GPa (Msi) 60.3 (8.70) SACMA SRM1-94
90 Co mp ressio n Streng th*
C22 MPa (ksi) 680 (98.7) SACMA SRM1-94
90 Co mp ressio n Mo d ulus*
EC22 GPa (Msi) 60.5 (8.80) SACMA SRM1-94
0 Flexural Streng th F MPa (ksi) 828 (120) ISO 14125
0 Flexural Mo d ulus EF11 GPa (Msi) 50.7 (7.40) ISO 14125
90 Flexural Streng th F MPa (ksi) 823 (119) ISO 14125
90 Flexural Mo d ulus EF11 GPa (Msi) 51.3 (7.40) ISO 14125
0 ILSS ILSS MPa (ksi) 75.7 (11.0) ISO 14130
Glass Transitio n Tg1 DMA
Tg1 C ( F) 134 (273) ISO14125
* Normalised to 60% Vf
PDS-SE140-02-0824 6
SE140 / RF300T Woven Flax fabric, Press moulded at 12Bar pressure, 135 C for 15 Minutes
PROPERTY SYMBOL UNITS SE140/RC245T TEST METHOD
0 Tensile Streng th
T11 MPa (ksi) 167 (24.2) ISO527-4
0 Tensile Mo d ulus
Et11 GPa (Msi) 12.7 (1.80) ISO527-4
0 Co mp ressio n Streng th
C11 MPa (ksi) 166 (24.0) SACMA SRM1-94
0 Co mp ressio n Mo d ulus
Ec11 GPa (Msi) 12.0 (1.70) SACMA SRM1-94
0 Flexural Streng th F MPa (ksi) 166 (24.1) ISO 14125
0 Flexural Mo d ulus EF11 GPa (Msi) 12.7 (1.84) ISO 14125
0 ILSS
ILSS MPa (ksi) 18.9 (2.80) ISO 14130
Glass Transitio n Tg1 DMA Tg1 C ( F) 132 (269) ISO14125
Test data has not been normalised by fibre volume fraction. Future testing is not guaranteed to give exactly the same values. Engineers should account for
variability when choosing their design allowable properties
PDS-SE140-02-0824 7
www.gurit.com
customer.support@gurit.com
www.gurit.com
HEALTH AND SAFETY
The following points must be considered:
1. Skin contact must be avoided by wearing protective gloves. Gurit recommends the use of disposable nitrile gloves for most
applications. The use of barrier creams is not recommended, but to preserve skin condition a moisturising cream should be used
after washing.
2. If the skin becomes contaminated, then the area must be immediately cleansed. The use of resin-removing cleansers is
recommended. To finish, wash with soap and warm water. The use of solvents on the skin to remove resins etc must be avoided.
Washing should be part of routine practice:
before eating or drinking
before smoking & vaping
before using the lavatory
after finishing work
3. The inhalation of sanding dust should be avoided and if it settles on the skin then it should be washed off. After more extensive
sanding operations a shower/bath and hair wash is advised.
Gurit produces a separate full Safety Data Sheet for all hazardous products. Please ensure that you have the correct SDS to hand for the
materials you are using before commencing work.
NOTICE
All advice, instruction or recommendation is given in good faith but the selling Gurit entity (the Company) only warrants that
advice in writing is given with reasonable skill and care. No further duty or responsibility is accepted by the Company. All
advice is given subject to the terms and conditions of sale (the Conditions) which are available on request from the Company
or may be viewed at Gurit s Website: www.gurit.com/terms-and-conditions.aspx
The Company strongly recommends that Customers make test panels in the final process conditions and conduct appropriate
testing of any goods or materials supplied by the Company prior to final use to ensure that they are suitable for the Customer s
planned application. Such testing should include testing under conditions as close as possible to those to which the final
component may be subjected. The Company specifically excludes any warranty of fitness for purpose of the goods other
than as set out in writing by the Company. Due to the varied nature of end-use applications, the Company does, in particular,
not warrant that the test panels in the final process conditions and/or the final component pass any fire standards.
The Company reserves the right to change specifications and prices without notice and Customers should satisfy themselves
that information relied on by the Customer is that which is currently published by the Company on its website. Any queries
may be addressed to the Technical Services Department.
Gurit is continuously reviewing and updating literature. Please ensure that you have the current version by contacting your
sales contact and quoting the revision number in the bottom left-hand corner of this page.
CONTACT INFORMATION
Please see local contact information at www.gurit.com
24-HOUR CHEMICAL EMERGENCY NUMBER
For advice on chemical emergencies, spillages, fires or exposures:
Europe +44 1273 289451
Americas +1 646 844 7309
APAC +65 3158 1412
All trademarks used or mentioned in this document are protected by law.