22HTFS-50_TDS.pdf
SPECIFICATIONS
REKFSF350
High Temperature Fiberglass Epoxy Flat Stock
–
With Peel Ply on Each Side.
PHYSICAL PROPERTIES:
Fiber Content by Weight
Oensity
Flexural Strength
at Room Temp
(ASTM 0790)
Flexural Modulus
at Room Temp
(ASTM 0790)
Flexural Strength
at 350 F
Flexural Modulus
at 350 F
Heat Oeflection (ASTM 0-648-88)
Glass Transition (ASTM 0-3418)
Coefficient of Linear Thermal
Expansion (ASTM 0696)
Panel is Laminated With Fiberglass Cloth and High Temperature Epoxy,
31.4% Resinl68.6% Fiberglass
105Ib/cu.ft.
43,400 PSI
4.9 X 10.6
PSI
15,500 PSI
1.2 X 10.6 PSI
400 F
1.3 X 10.6 mmlmmoC
(0.7
X 10.6 in. in F)
Huilluin
PLASTICS 42130 Mound Rd. Sterling Heights. Michigan 48314 (586) 739-8850 Fax (586) 739-0750
24
22HTFS-75_TDS.pdf
SPECIFICATIONS
REKFSF350
High Temperature Fiberglass Epoxy Flat Stock
–
With Peel Ply on Each Side.
PHYSICAL PROPERTIES:
Fiber Content by Weight
Oensity
Flexural Strength
at Room Temp
(ASTM 0790)
Flexural Modulus
at Room Temp
(ASTM 0790)
Flexural Strength
at 350 F
Flexural Modulus
at 350 F
Heat Oeflection (ASTM 0-648-88)
Glass Transition (ASTM 0-3418)
Coefficient of Linear Thermal
Expansion (ASTM 0696)
Panel is Laminated With Fiberglass Cloth and High Temperature Epoxy,
31.4% Resinl68.6% Fiberglass
105Ib/cu.ft.
43,400 PSI
4.9 X 10.6
PSI
15,500 PSI
1.2 X 10.6 PSI
400 F
1.3 X 10.6 mmlmmoC
(0.7
X 10.6 in. in F)
Huilluin
PLASTICS 42130 Mound Rd. Sterling Heights. Michigan 48314 (586) 739-8850 Fax (586) 739-0750
24
22HTFS-375_TDS.pdf
SPECIFICATIONS
REKFSF350
High Temperature Fiberglass Epoxy Flat Stock
–
With Peel Ply on Each Side.
PHYSICAL PROPERTIES:
Fiber Content by Weight
Oensity
Flexural Strength
at Room Temp
(ASTM 0790)
Flexural Modulus
at Room Temp
(ASTM 0790)
Flexural Strength
at 350 F
Flexural Modulus
at 350 F
Heat Oeflection (ASTM 0-648-88)
Glass Transition (ASTM 0-3418)
Coefficient of Linear Thermal
Expansion (ASTM 0696)
Panel is Laminated With Fiberglass Cloth and High Temperature Epoxy,
31.4% Resinl68.6% Fiberglass
105Ib/cu.ft.
43,400 PSI
4.9 X 10.6
PSI
15,500 PSI
1.2 X 10.6 PSI
400 F
1.3 X 10.6 mmlmmoC
(0.7
X 10.6 in. in F)
Huilluin
PLASTICS 42130 Mound Rd. Sterling Heights. Michigan 48314 (586) 739-8850 Fax (586) 739-0750
24
22HTFS-25_TDS.pdf
SPECIFICATIONS
REKFSF350
High Temperature Fiberglass Epoxy Flat Stock
–
With Peel Ply on Each Side.
PHYSICAL PROPERTIES:
Fiber Content by Weight
Oensity
Flexural Strength
at Room Temp
(ASTM 0790)
Flexural Modulus
at Room Temp
(ASTM 0790)
Flexural Strength
at 350 F
Flexural Modulus
at 350 F
Heat Oeflection (ASTM 0-648-88)
Glass Transition (ASTM 0-3418)
Coefficient of Linear Thermal
Expansion (ASTM 0696)
Panel is Laminated With Fiberglass Cloth and High Temperature Epoxy,
31.4% Resinl68.6% Fiberglass
105Ib/cu.ft.
43,400 PSI
4.9 X 10.6
PSI
15,500 PSI
1.2 X 10.6 PSI
400 F
1.3 X 10.6 mmlmmoC
(0.7
X 10.6 in. in F)
Huilluin
PLASTICS 42130 Mound Rd. Sterling Heights. Michigan 48314 (586) 739-8850 Fax (586) 739-0750
24
22F476123_TDS.pdf
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
1
TEMPORARY PRODUCT DATA SHEET
SikaBlock M600 N
MODEL BOARD WITH DENSITY 37 LBS/FT
3
APPLICATIONS
Data control models and cubings
Master models and negatives
Molds for Low pressure (RIM) casting
Vacuum forming molds for lower number of pieces
MAIN PROPERTIES
Easy machinability
Low dust formation when milled
Dense fine surface
Easy to seal and to varnish
Very high dimensional stability
Good compressive strength and edge stability
Good heat distortion temperature
DESCRIPTION
Basis Polyurethane, light brown
Adhesive TCC-230, 2K Ep oxy System
Filler P-34, 2K-Polyester-System
PHYSICAL PROPERTIES
approx. values ( )
Density ISO 845 Lbs/ft
3
37
Shore hardness ISO 868 – D 58
Flexural strength ISO 178 MPa 19
E-Modulus ISO 178 MPa 850
Heat distortion temperature ISO 75 B C 77
Glass transition temperature (Tg) ISO 11359 C 85
Linear thermal expansion coefficient DIN 53 752 K
-1
55 x 10
-6
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
2
PROCESSING DATA
approx. values
Adhesive/Filler TCC-230 P-34
Mixing ratio by weight 100 : 17 100 : 2
Pot life min TCC-102 (5), TCC- 104 (20) 4 – 6
Cure time h 12 – 24 15 – 20 min
PACKAGING UNITS
Board: SikaBlock M600 N
Adhesive: TCC-230, (A)
TCC-102, (B) 5 Minute Pot Life
or
TCC -104, (B) 20 Minute Pot Life
Filler: P-34, (A)
BPO-Paste, (B)
FURTHER INFORMATION
The information herein is offered for general guidance only. Advice on specific applications is available on request from the
Technical Department of Sika Advanced Resins. Copies of the following publications are available on request: Safety Data Sheets
BASIS OF PRODUCT DATA
All technical data stated in this document are based on laboratory tests. Actual measured data may vary due to circumstances
beyond our control.
HEALTH AND SAFETY INFORMATION
For information and advice regarding transportation, handling, storage and disposal of chemical products, users shall refer to the
actual Safety Data Sheets containing physical, ecological, toxicological and other safety-related data.
LEGAL NOTICE
The information, and, in particular, the recommendations relating to the application and enduse of Sika products, are given in
good faith based on Sika’s current knowledge and experience of the products when properly stored, handled and applied under
normal conditions in accordance with Sika’s recommendations. In practice, the differences in materials, substrates and actual site
conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising
out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or
from any other advice offered. The user of the product must test the product’s suitability for the intended application and
purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties must be observed.
All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the
local Product Data Sheet for the product concerned, copies of which will be supplied on request.
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
3
Contact
SIKA DEUTSCHLAND GMBH
Business Unit Industry
Stuttgarter Stra e 139
72574 Bad Urach
Phone: +49 7125 940-7692
E-Mail: industry@de.sika.com
Website: www.sika.de
SIKA AUTOMOTIVE FRANCE S.A.S.
ZI des B thunes – 15, Rue de l Equerre
95310 Saint-Ouen-l Aum ne
CS 40444
95005 Cergy Pontoise Cedex – FRANCE
Phone: +33 1 34 40 34 60
Fax: +33 1 34 21 97 87
E-Mail: advanced.resins@fr.sika.com
Website: www.sikaadvancedresins.fr
Sika S.A.U.
Carretera de Madrid a Ir n km 14.5
P.I. Congost 28108 Alcobendas (Madrid) – SPAIN
Phone: +34 93 225 16 20
E-Mail: sar-sales@es.sika.com
Website: www.sikaadvancedresins.es
Sika Italia S.p.A.
Via Luigi Einaudi 6
20068 Peschiera Borromeo (MI) – Italy
Phone. +39 02 54778111
Fax +39 02 54778 119
E-Mail: info@sika.it
Website: www.sika.it
Sika Limited
Head Office, Watchmead Welwyn
Garden City AL7 1BQ United Kingdom
Phone: +44 1707 394444
E-Mail: industry-sales@uk.sika.com
Website: www.gbr.sika.com
SIKA AUTOMOTIVE SLOVAKIA S.R.O.
Tovarenska 49
953 01 Zlate Moravce – SLOVAKIA
Phone: +421 2 5727 29 33
Fax: +421 37 3000 087
E-Mail: SikaAdvancedResins@sk.sika.com
Website: www.sikaadvancedresins.com
Sika Industry Tooling, Resins and Marine
30800 Stephenson Highway
Madison Heights, Michigan 48071 – USA
Phone: +1 248 588 2270
Fax: +1 248 616 7452
E-Mail: advanced.resins@us.sika.com
Website: www.sikaindustry.com
SIKA AUTOMOTIVE EATON RAPIDS, INC.
1611 Hults Drive
Eaton Rapids, Michigan 48827 – USA
Phone: +1 517 663 81 91
Fax: +1 517 663 05 23
E-Mail: advanced.resins@us.sika.com
Website: www.sikaadvancedresins.us
SIKA MEXICANA SA de CV
Av. Gustavo Baz #309 Centrum Park
54060 Tlanepantla Estado de MEXICO
Phone: +52 442 238 5800
E-Mail: roman.octavio@mx.sika.com
SIKA AUTOMOTIVE SHANGHAI CO. LTD.
N 53 Tai Gu Road
Wai Gao Qiao
Free Trade Zone, Pudong
200131 Shanghai – CHINA
Phone: +86 21 58 68 30 37
Fax: +86 21 58 68 26 01
E-Mail: industry@cn.sika.com
Website: www.sika.cn
Sika Ltd.
10 F, Shinagawa Intercity Tower B.
2-15-2 Konan, Minato-ku
Tokyo 108-6110 – JAPAN
Phone: +81 3 6433 2314
Fax: +81 3 6433 2102
E-Mail: advanced-resins@jp.sika.com
Website: www.jpn.sika.com
SIKA INDIA PVT LTD,
Plot No. Pap-V-90/1,
Chakan Industrial Area,
Phase-II, Vasuli, Khed, PUNE,
Maharashtra 410501
E-Mail: info.india@in.sika.com
22FB42497A_TDS.pdf
Fine Board Pattern and Tooling Board
Fine Board Technical Data
32205 Little Mack Avenue PO Box 545
Roseville MI 48066-0545
www.mccausey.com
P 586 294 9663 F 586 294 1505
solutions for unique applications
Item # Size Description
010-96-22497 2 X 24 X 97 Fine Board
010-96-42497 4 X 24 X 97 Fine Board
Technical Specifications 2 Thickness 4 Thickness
Density (+/- 5%) 40 lb/ft
3
39 lb/ft
3
Internal Bond 100 psi 90 psi
MOR 2600 psi 2000 psi
Screw Pull Face 275 lbf 250 lbf
Screw Pull Edge 275 lbf 250 lbf
Moisture Content 5-8% 5-8%
McCausey Lumber s new Fine Board
pattern making material is an economical,
brown MDF product. The brown MBF boards
are made from wood chips that are ground
to a pulp, then mixed with glue and formed
under high pressure.The boards have a
density of approximately 40lb/ft
3
.
Fine Boards are easily glued together to
form larger block sizes. CNC machining can
produce shapes that could be used as a
low-run foundry pattern. This method can
also produce molds designed for epoxy
laminations or for casting to reproduce
the surface.
A quick build primer will produce the smooth
surface needed for final model uses.
About McCausey Fine Board
22F476121_TDS.pdf
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
1
TEMPORARY PRODUCT DATA SHEET
SikaBlock M600 N
MODEL BOARD WITH DENSITY 37 LBS/FT
3
APPLICATIONS
Data control models and cubings
Master models and negatives
Molds for Low pressure (RIM) casting
Vacuum forming molds for lower number of pieces
MAIN PROPERTIES
Easy machinability
Low dust formation when milled
Dense fine surface
Easy to seal and to varnish
Very high dimensional stability
Good compressive strength and edge stability
Good heat distortion temperature
DESCRIPTION
Basis Polyurethane, light brown
Adhesive TCC-230, 2K Ep oxy System
Filler P-34, 2K-Polyester-System
PHYSICAL PROPERTIES
approx. values ( )
Density ISO 845 Lbs/ft
3
37
Shore hardness ISO 868 – D 58
Flexural strength ISO 178 MPa 19
E-Modulus ISO 178 MPa 850
Heat distortion temperature ISO 75 B C 77
Glass transition temperature (Tg) ISO 11359 C 85
Linear thermal expansion coefficient DIN 53 752 K
-1
55 x 10
-6
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
2
PROCESSING DATA
approx. values
Adhesive/Filler TCC-230 P-34
Mixing ratio by weight 100 : 17 100 : 2
Pot life min TCC-102 (5), TCC- 104 (20) 4 – 6
Cure time h 12 – 24 15 – 20 min
PACKAGING UNITS
Board: SikaBlock M600 N
Adhesive: TCC-230, (A)
TCC-102, (B) 5 Minute Pot Life
or
TCC -104, (B) 20 Minute Pot Life
Filler: P-34, (A)
BPO-Paste, (B)
FURTHER INFORMATION
The information herein is offered for general guidance only. Advice on specific applications is available on request from the
Technical Department of Sika Advanced Resins. Copies of the following publications are available on request: Safety Data Sheets
BASIS OF PRODUCT DATA
All technical data stated in this document are based on laboratory tests. Actual measured data may vary due to circumstances
beyond our control.
HEALTH AND SAFETY INFORMATION
For information and advice regarding transportation, handling, storage and disposal of chemical products, users shall refer to the
actual Safety Data Sheets containing physical, ecological, toxicological and other safety-related data.
LEGAL NOTICE
The information, and, in particular, the recommendations relating to the application and enduse of Sika products, are given in
good faith based on Sika’s current knowledge and experience of the products when properly stored, handled and applied under
normal conditions in accordance with Sika’s recommendations. In practice, the differences in materials, substrates and actual site
conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising
out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or
from any other advice offered. The user of the product must test the product’s suitability for the intended application and
purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties must be observed.
All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the
local Product Data Sheet for the product concerned, copies of which will be supplied on request.
Temporary PRODUCT DATA SHEET
SikaBlock M600 N
Januar 2021, Version 02
Sika Advanced Resins
3
Contact
SIKA DEUTSCHLAND GMBH
Business Unit Industry
Stuttgarter Stra e 139
72574 Bad Urach
Phone: +49 7125 940-7692
E-Mail: industry@de.sika.com
Website: www.sika.de
SIKA AUTOMOTIVE FRANCE S.A.S.
ZI des B thunes – 15, Rue de l Equerre
95310 Saint-Ouen-l Aum ne
CS 40444
95005 Cergy Pontoise Cedex – FRANCE
Phone: +33 1 34 40 34 60
Fax: +33 1 34 21 97 87
E-Mail: advanced.resins@fr.sika.com
Website: www.sikaadvancedresins.fr
Sika S.A.U.
Carretera de Madrid a Ir n km 14.5
P.I. Congost 28108 Alcobendas (Madrid) – SPAIN
Phone: +34 93 225 16 20
E-Mail: sar-sales@es.sika.com
Website: www.sikaadvancedresins.es
Sika Italia S.p.A.
Via Luigi Einaudi 6
20068 Peschiera Borromeo (MI) – Italy
Phone. +39 02 54778111
Fax +39 02 54778 119
E-Mail: info@sika.it
Website: www.sika.it
Sika Limited
Head Office, Watchmead Welwyn
Garden City AL7 1BQ United Kingdom
Phone: +44 1707 394444
E-Mail: industry-sales@uk.sika.com
Website: www.gbr.sika.com
SIKA AUTOMOTIVE SLOVAKIA S.R.O.
Tovarenska 49
953 01 Zlate Moravce – SLOVAKIA
Phone: +421 2 5727 29 33
Fax: +421 37 3000 087
E-Mail: SikaAdvancedResins@sk.sika.com
Website: www.sikaadvancedresins.com
Sika Industry Tooling, Resins and Marine
30800 Stephenson Highway
Madison Heights, Michigan 48071 – USA
Phone: +1 248 588 2270
Fax: +1 248 616 7452
E-Mail: advanced.resins@us.sika.com
Website: www.sikaindustry.com
SIKA AUTOMOTIVE EATON RAPIDS, INC.
1611 Hults Drive
Eaton Rapids, Michigan 48827 – USA
Phone: +1 517 663 81 91
Fax: +1 517 663 05 23
E-Mail: advanced.resins@us.sika.com
Website: www.sikaadvancedresins.us
SIKA MEXICANA SA de CV
Av. Gustavo Baz #309 Centrum Park
54060 Tlanepantla Estado de MEXICO
Phone: +52 442 238 5800
E-Mail: roman.octavio@mx.sika.com
SIKA AUTOMOTIVE SHANGHAI CO. LTD.
N 53 Tai Gu Road
Wai Gao Qiao
Free Trade Zone, Pudong
200131 Shanghai – CHINA
Phone: +86 21 58 68 30 37
Fax: +86 21 58 68 26 01
E-Mail: industry@cn.sika.com
Website: www.sika.cn
Sika Ltd.
10 F, Shinagawa Intercity Tower B.
2-15-2 Konan, Minato-ku
Tokyo 108-6110 – JAPAN
Phone: +81 3 6433 2314
Fax: +81 3 6433 2102
E-Mail: advanced-resins@jp.sika.com
Website: www.jpn.sika.com
SIKA INDIA PVT LTD,
Plot No. Pap-V-90/1,
Chakan Industrial Area,
Phase-II, Vasuli, Khed, PUNE,
Maharashtra 410501
E-Mail: info.india@in.sika.com
22F476120_TDS.pdf
SikaBlock M600
Technical Data Sheet
POLYURETHANE MACHINABLE BOARD
MASTERS – PATTERNS – MOCK-UPS – PROTOTYPES
DENSITY 37 lbs/ft
3
(0.60g/cc) – HARDNESS 58 SHORE D
Page 1/2 US Rev 01, October 26, 2016
SikaAxson US
+1 248 588 2270
axsonmh@axson.com
sikaaxson.us
CHINA
+86 21 58 68 30 37
marketing.china@axson.com
GERMANY
+49 (0) 7125 940 492
tooling@de.sika.com
INDIA
+91 20 25 56 07 10-11
info.india@axson.com
ITALY
+39 02 96 70 23 36
axson@axson.it
JAPAN
+81 5 64 26 25 91
sales.japan@axson.com
FRANCE
Global Headquarters
+33 1 34 40 34 60
axson@axson.com
axson-technologies.com
MEXICO
+52 55 52 64 49 22
marketing@axson.com.mx
SLOVAKIA
+42 1 76 42 25 26
axson.sk@axson.com
SPAIN
+34 9 32 25 16 20
spain@axson.com
U.K.
+44 16 38 66 00 62
sales.uk@axson.com
MECHANICAL PROPERTIES at 23 C
Hardness ISO 868 Shore D1 58
Flexural strength ISO 178 psi (MPa) 2,800 (19)
Flexural modulus ISO 178 psi (MPa) 109,000 (750)
Compressive strength ISO 604 :2002 psi (MPa) 2,500 (17)
Impact strength (CHARPY) ISO 179 Ue ft.Lbf/in
2
(kJ/m
2
) 4 (8)
Heat distortion temperature (Tg) ISO 75 B F ( C) 176 (80)
Coefficient of thermal expansion (CTE) DIN 53 752 ppm/ F ( C) 31 (55)
ASSEMBLY / FINISH
SikaAxson tooling boards can be bonded with TCC-230 and/or EA-001
HANDLING PRECAUTIONS
Normal health and safety precautions should be observed when handling these products:
Ensure good ventilation to prevent dust or chip accumulation
Wear gloves, and safety glasses.
Do not smoke when machining.
For further information, please consult the material safety data sheet.
DESCRIPTION
Machinable board designed for production of patterns, mock-ups, prototypes and masters by milling or machining by
hand. Additional applications manufacture of molds for low pressure reaction injection molding, vacuum forming molds
for lower number of pieces
PROPERTIES
Dense fine surface
Easy to seal and good to varnish
Low dust formation when milled
Easy machinability
Very high dimensional stability
Good compressive strength and edge stability
Good heat distortion temperature
PHYSICAL PROPERTIES
Color brown
Density at 74 F (23 C) ISO 845 lbs/ft
3
(g/cc) 37 (0.60)
SikaBlock M600
Technical Data Sheet
POLYURETHANE MACHINABLE BOARD
MASTERS – PATTERNS – MOCK-UPS – PROTOTYPES
DENSITY 37 lbs/ft
3
(0.60g/cc) – HARDNESS 58 SHORE D
Page 2/2 US Rev 01, October 26, 2016
SikaAxson US
+1 248 588 2270
axsonmh@axson.com
sikaaxson.us
CHINA
+86 21 58 68 30 37
marketing.china@axson.com
GERMANY
+49 (0) 7125 940 492
tooling@de.sika.com
INDIA
+91 20 25 56 07 10-11
info.india@axson.com
ITALY
+39 02 96 70 23 36
axson@axson.it
JAPAN
+81 5 64 26 25 91
sales.japan@axson.com
FRANCE
Global Headquarters
+33 1 34 40 34 60
axson@axson.com
axson-technologies.com
MEXICO
+52 55 52 64 49 22
marketing@axson.com.mx
SLOVAKIA
+42 1 76 42 25 26
axson.sk@axson.com
SPAIN
+34 9 32 25 16 20
spain@axson.com
U.K.
+44 16 38 66 00 62
sales.uk@axson.com
Machining Recommendations
Metric Machining Envelope English Machining Envelope
Machining Parameters
Cutter edge velocity
(Vc in ft/min (m/min))
Feed per tooth
(fz in inches (mm)/revolution)
Rough shape 328 -1640 (100 to 500) 0.006 0.028 (0.15 to 0.70)
Finish 1312 2625 (400 to 800) 0.003 0.004 (0.07 to 0.10)
n = ( 12 English or 1000 metric) X Vc ) / ( PI X Dc ) Vf = n X fz X Z
Vc: Cutter edge velocity in ft/min (m/minute) fz: Feed per tooth in inches (mm)/revolution
Dc: Cutting diameter in inches (mm) Z: Number of teeth
n: Spindle speed in revolution/minute Vf: Feed speed in inches (mm)/minute
STORAGE CONDITIONS
Store flat in a dry place. Allow time for material to come to ambient temperature prior to bonding or
machining.
GUARANTEE
The information contained in this technical data sheet results from research and tests conducted in our laboratories under precise conditions.
Seller cannot anticipate all conditions under which seller s products, or the products of other manufacturers in combination with seller s
products, may be used. It is the responsibility of the user to determine the suitability of the SikaAxson s products, under their own conditions,
before commencing with the proposed application. In no event shall SikaAxson US be liable for any direct, indirect, punitive, incidental,
special, and/or consequential damages, to property or life, whatsoever arising out of or connected with the use or misuse of our products.
Tool with 1 Tooth
0
100
200
300
400
500
600
700
800
900
1000
0
3000 6000 9000 12000 15000 18000 21000 24000 27000
Rotation Speed in RPM
Feed Speed in inches/minute
Poor Surface Quality
Shavings Produced
Excess Dust
Tool with 1 Tooth
0
5000
10000
15000
20000
25000
0
3000 6000 9000 12000 15000 18000 21000 24000 27000
Rotation Speed in RPM
Feed Speed in mm/minute
Poor Surface Quality
Shavings Produced
Excess Dust
22DP10514B_TDS.pdf
SikaB
lp
ck
DP151
1 /
3
PRODUCT DATA SHEET
SikaBlock DP151
Version 01.01 (01 – 2025), en_US
PRODUCT DATA SHEET
SikaBlock DP151 (Formerly DP-1051)
Polyurethane Tooling Board
TYPICAL PRODUCT DATA (FOR FURTHER VALUES SEE SAFETY DATA SHEET)
DESCRIPTION
SikaBlock DP151 is an aluminum powder-
filled, polyurethane- based tooling board for
checking fixtures, molds, tools, and other
applications.
PRODUCT BENEFITS
– Low density
– Very good dimensional stability (low CTE)
– Low dust formation when milled
– High dimensional stability
– Excellent machining characteristics
– Good heat distortion temperature
– Easy to seal and good to varnish
– Good compression strength and edge
stability
AREAS OF APPLICATION
SikaBlock DP151 is suitable for a wide range of
applications including production of fast and
accurate checking and holding fixtures,
vacuum-form tools, low-volume foundry
patterns, temporary models, and headliner
tools.
Tests with actual materials and conditions
have to be performed to ensure satisfactory
performance.
Chemical base Polyurethane
Color Gray
Density at 74 F (23 C) ASTM D792-91 52 lbs/ft
3
(0.83 g/cc)
Shore D hardness, ASTM D 2240 75
Flexural strength, ASTM D 790-95a 7,180 psi (49 Mpa)
Flexural modulus, ASTM D 790-95a 317,000 psi (2,190 MPa)
Tensile strength, ASTM D 638-95 2,910 psi (20 MPa)
Tensile elongation, ASTM D 638-95 2.0 %
Compressive strength, ASTM D 695-91 7,420 psi (51 Mpa)
Unnotched Izod Impact (complete break), ASTM D 256-93 2.52 ft-lb/in
(135 J/m)
Heat deflection temperature, ASTM D 648-82 188 F (87 C)
Coefficient of Thermal Expansion (CTE), TMA 28 ppm/ F (50 ppm/ C)
SikaBlock
DP151
2
/
3
Sika Corporation
30800 Stephenson Highway
Madison Heights, MI 48071
U.S.A.
Telephone: +1 248- 577-0020
Email: tsmh@us.sika.com
www.sikaindustry.com
Metric Machining Envelope English Machining Envelope
TYPICAL STABILITY DATA
Condition Weight (g) Length (mm)
Initial (2 x 4 x 4 pieces) 429.62 101.05
After 24 hours at -30 F 430.15 100.77
After 24 hours at standard lab conditions 429.57 101.03
After 6 hours at 130 F 429.58 101.28
After 24 hours at standard lab conditions 429.60 101.08
After 168 hours at 100 F/100% relative humidity 430.37 101.10
After 24 hours at standard lab conditions 429.97 101.09
Additional 24 hours at standard lab conditions 429.94 101.10
MACHINING RECOMMENDATIONS
A
A)
These are possible recommendations. There may be some variance depending on cutters and CNC mill capabilities.
MACHINING PARAMETERS
A
Cutter Edge Velocity (Vc) Feed per Tooth (fz)
Rough shape 328 1,640 ft/min (100 to 500 m/min) 0.006 0.028 in (0.15 to 0.70 mm)/revolution
Finish 1,312 2,625 ft/min (400 to 800 m/min) 0.003 0.004 in (0.07 to 0.10 mm)/revolution
N = ((12 English or 1,000 metric) X Vc) / (Pl X Dc)
– Vc: Cutter edge velocity in ft/min (m/minute)
– Dc: Cutting diameter in inches (mm)
– n: Spindle speed in revolution/minute
Vf = n X fz X Z
– fz: Feed per tooth in inches (mm)/revolution
– Z: Number of teeth
– Vf: Feed speed in inches (mm)/minute
A)
These are possible recommendations. There may be some variance depending on cutters and CNC mill capabilities.
SikaBlock
DP151
3
/
3
Sika Corporation
30800 Stephenson Highway
Madison Heights, MI 48071
U.S.A.
Telephone: +1 248- 577-0020
Email: tsmh@us.sika.com
www.sikaindustry.com
PROCESSING CONDITIONS
Cutting suggestions for tooling planks
cutting horizontally on a planer mill: Head is
a 10 insert, 8 in diameter. For best results
use 5 inserts. Inserts are SFE-42E-10J-C5. We
have found a C2 Carbide insert does not chip
as easily. RPM 2200-2400 table feed 50-55
inches per minute. Some modifications may
be needed.
Saw Blades: A carbide- tipped, positive rake
saw blade with air slots should be used, if
possible. We suggest alternate top bevel ATB
or triple chip grind TCG rpm, depending on the
saw. We suggest 3,500 max rpm. Check with
manufacturer on saw and blade size. 12
blade, 48 teeth 16 blade, 48 teeth 18 blade,
60 teeth.
When sawing, you may need to back
part away from blade to relieve heat and
binding, then proceed with cut. It may be
necessary to take more than one cut to
achieve best finish.
Assembly/Finish: SikaBlock DP151 can be
bonded with the TCC-230 epoxy adhesive.
TCC-5220 is recommended to be used for the
patch paste.
STORAGE CONDITIONS
Store flat in a dry place. Allow time for
material to come to ambient temperature
prior to bonding or machining.
PACKAGING INFORMATION
Packaging information is available upon
request. Please contact your local Sika sales
representative.
FURTHER INFORMATION
Advice on specific applications will be given on
request. To contact Sika Corporation s Industry
Technical Services Department, send an email to
tsmh@us.sika.com. Copies of Safety Data
Sheets and Product Data Sheets are available
upon request.
BASIS OF PRODUCT DATA
All technical data stated in this document are
based on laboratory tests. Actual measured data
may vary due to circumstances beyond our
control.
ENVIRONMENTAL, HEALTH AND SAFETY
For further information and advice regarding
transportation, handling, storage and disposal of
chemical products, user should refer to the
actual Safety Data Sheets containing physical,
environmental, toxicological and other safety
related data. User must read the current
actual Safety Data Sheets before using any
products. In case of an emergency, call
CHEMTREC at 1-800-424-9300, International
703-527-3887.
LEGAL DISCLAIMER
Prior to each use of any product of Sika Corporation,
its subsidiaries or affiliates ( SIKA ), the user must
always read and follow the warnings and
instructions on the product s most current product
label, Product Data Sheet and Safety Data Sheet
which are available at usa.sika.com or by contacting
SIKA s Technical Service Department via email at
tsmh@us.sika.com. Nothing contained in any SIKA
literature or materials relieves the user of the
obligation to read and follow the warnings and
instructions for each SIKA product as set forth in the
current product label, Product Data Sheet and
Safety Data Sheet prior to use of the SIKA product.
SIKA warrants this product for one year from date
of installation to be free from manufacturing
defects and to meet the technical properties on the
current Product Data Sheet if used as directed
within the product s shelf life. User determines
suitability of product for intended use and assumes
all risks. User s and/or buyer s sole remedy shall be
limited to the purchase price or replacement of this
product exclusive of any labor costs. NO OTHER
WARRANTIES EXPRESS OR IMPLIED SHALL APPLY
INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. SIKA SHALL NOT BE LIABLE
UNDER ANY LEGAL THEORY FOR SPECIAL OR
CONSEQUENTIAL DAMAGES. SIKA SHALL NOT BE
RESPONSIBLE FOR THE USE OF THIS PRODUCT IN A
MANNER TO INFRINGE ON ANY PATENT OR ANY
OTHER INTELLECTUAL PROPERTY RIGHTS HELD BY
OTHERS. Sale of SIKA products are subject to the
Terms and Conditions of Sale which are available at
https://usa.sika.com/en/group/SikaCorp/termsand
conditions.html or by calling +1 800-933-7452.